Cruise Control System Cruise Control Switch Circuit

Engine Hybrid System. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
Cruise Control. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25

DESCRIPTION

WIRING DIAGRAM

INSPECTION PROCEDURE

READ VALUE USING INTELLIGENT TESTER (CRUISE CONTROL MAIN SWITCH)

INSPECT CRUISE CONTROL MAIN SWITCH

INSPECT CRUISE CONTROL SWITCH WIRE

INSPECT SPIRAL CABLE SUB-ASSEMBLY

CHECK HARNESS AND CONNECTOR (SPIRAL CABLE - ECM AND BODY GROUND)

CRUISE CONTROL SYSTEM - Cruise Control Switch Circuit


DESCRIPTION

This circuit sends a signal to the ECM depending on the cruise control main switch condition. The battery supplies positive (+) battery voltage to the cruise control main switch. Terminal 21 (CCS) of the ECM receives the voltage which varies according to the switch condition.

WIRING DIAGRAM


Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Cruise Control.Cruise Control System.Cruise Control System  Cruise Control Switch Circuit


INSPECTION PROCEDURE

1.READ VALUE USING INTELLIGENT TESTER (CRUISE CONTROL MAIN SWITCH)
  1. Using the intelligent tester, read the Data List (HILUX_TGN26 RM000000PM306GX.html).

    Cruise Control
    Tester Display
    Measurement Item/Range
    Normal Condition
    Diagnostic Note
    CCS Main SW M-CPU
    Cruise control main switch signal (Main CPU) / ON or OFF
    ON: Cruise control main switch (Main CPU) on
    OFF: Cruise control main switch (Main CPU) off
    -
    Cancel Switch
    CANCEL switch signal / ON or OFF
    ON: CANCEL switch on
    OFF: CANCEL switch off
    -
    SET/COAST Switch
    SET / COAST switch signal / ON or OFF
    ON: -SET switch on
    OFF: -SET switch off
    -
    RES/ACC Switch
    RES / ACC switch signal / ON or OFF
    ON: +RES switch on
    OFF: +RES switch off
    -
    OK:
    The display is as specified in the normal condition column.


NG
Go to step 2
OK

PROCEED TO NEXT SUSPECTED AREA SHOWN IN PROBLEM SYMPTOMS TABLE (HILUX_TGN26 RM0000044AR00OX.html)

2.INSPECT CRUISE CONTROL MAIN SWITCH


  1. Remove the cruise control main switch (HILUX_TGN26 RM000000VQ3069X.html).


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Cruise Control.Cruise Control System.Cruise Control System  Cruise Control Switch Circuit

  1. Measure the resistance according to the value(s) in the table below.

    Standard Resistance:
    Tester Connection
    Switch Condition
    Specified Condition
    3 (CCS) - 1 (ECC)
    Cruise control main switch on
    Below 2.5 Ω
    Cruise control main switch off
    1 MΩ or higher
    +RES switch held on
    235 to 245 Ω
    -SET switch held on
    617 to 643 Ω
    CANCEL switch held on
    1509 to 1571 Ω


NG
REPLACE CRUISE CONTROL MAIN SWITCH (HILUX_TGN26 RM000000VQ3069X.html)
OK


3.INSPECT CRUISE CONTROL SWITCH WIRE


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Cruise Control.Cruise Control System.Cruise Control System  Cruise Control Switch Circuit
  1. Remove the cruise control switch wire.

  1. Measure the resistance according to the value(s) in the table below.

    Standard Resistance:
    Tester Connection
    Condition
    Specified Condition
    A-3 (CCS) - B-3 (CCS)
    Always
    Below 1 Ω
    A-1 (ECC) - B-4 (ECC)


NG
REPLACE CRUISE CONTROL SWITCH WIRE
OK


4.INSPECT SPIRAL CABLE SUB-ASSEMBLY


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Cruise Control.Cruise Control System.Cruise Control System  Cruise Control Switch Circuit
  1. Remove the spiral cable (HILUX_TGN26 RM0000010B200SX.html).

  1. If there are any defects as follows, replace the spiral cable with a new one: scratches, cracks, dents or chips on the connector or spiral cable.

  1. Check the spiral cable.

    1. Set the spiral cable to the center position (HILUX_TGN26 RM0000010AZ00SX.html).

    2. Rotate the spiral cable 2.5 times clockwise and measure the resistance according to the value(s) in the table below. Then rotate the spiral cable 5 times counterclockwise and measure the resistance according to the value(s) in the table below.

      NOTICE:
      As the spiral cable may break, do not rotate the spiral cable more than the specified amount.
      Standard Resistance:
      Tester Connection
      Condition
      Specified Condition
      A-1 (CCS) - B-3 (CCS)
      Always
      Below 1 Ω
      A-2 (ECC) - B-4 (ECC)
    3. Set the spiral cable to the center position and rotate the spiral cable 2.5 times clockwise. Then, while rotating the spiral cable 5 times counterclockwise, measure the resistance according to the value(s) in the table below.

      Standard Resistance:
      Tester Connection
      Condition
      Specified Condition
      A-1 (CCS) - B-3 (CCS)
      Always
      Below 1 Ω
      A-2 (ECC) - B-4 (ECC)


NG
REPLACE SPIRAL CABLE SUB-ASSEMBLY (HILUX_TGN26 RM0000010B200SX.html)
OK


5.CHECK HARNESS AND CONNECTOR (SPIRAL CABLE - ECM AND BODY GROUND)
  1. Disconnect the G12 spiral cable connector.

  1. Disconnect the G39 ECM connector.

  1. Measure the resistance according to the value(s) in the table below.

    Standard Resistance:
    Tester Connection
    Condition
    Specified Condition
    G12-1 (CCS) - G39-21 (CCS)
    Always
    Below 1 Ω
    G12-2 (ECC) - Body ground
    G12-1 (CCS) - Body ground
    Always
    10 kΩ or higher


NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
OK

REPLACE ECM (HILUX_TGN26 RM0000013Z0019X.html)