Starter Reassembly

Install the 3 damper rubbers and intermediate sealing to the planet carrier.

Install the planet carrier shaft to the planet carrier.

Install the washer to the planet carrier shaft.

Using a screwdriver and hammer, tap on a new snap ring.

Apply high-temperature grease to the splines of the starter clutch and planet carrier shaft.

Text in Illustration

High-temperature Grease

Install the starter clutch to the planet carrier shaft.

Apply high-temperature grease to a new snap ring and the pinion stop collar.

Text in Illustration

*1	Snap Ring
*2	Pinion Stop Collar
	High-temperature Grease

Install the pinion stop collar and snap ring.

Using a vise, compress the snap ring between aluminum plates.

Using a plastic-faced hammer, lightly tap the planet carrier shaft while holding the outside of the starter clutch sub-assembly by hand until the pinion stop collar and snap ring are as shown in the illustration.

Apply high-temperature grease to the pinion drive lever.

Text in Illustration

High-temperature Grease

Install the starter center bearing clutch, pinion drive lever and cover to the starter drive housing.

Apply high-temperature grease to the planetary gears and the pins of the planet carrier shaft.

Text in Illustration

High-temperature Grease

Install the 3 planetary gears to the planet carrier.

Install the starter armature to the starter yoke.

Hold the starter yoke in a vise between aluminum plates.

NOTICE:

Do not damage the starter yoke.

While compressing the springs, install the starter brush holder to the armature.

NOTICE:

Align the cutout of the starter yoke and the rubber part and install the brush holder.

Install the commutator end frame to the starter yoke.

Install the washer to the commutator end frame.

Apply high-temperature grease to the slotted washer.

Install the slotted washer.

Install the commutator end frame cover to the commutator end frame with the 2 screws.

Torque:

1.8 N*m{18 kgf*cm, 16 in.*lbf}

Fit the 3 claws of the plate into the 3 grooves of the planet carrier to install the plate to the planet carrier.

Install the cover ring.

Align the groove of the yoke and the starter drive housing cover and install the starter yoke to the starter drive housing.

Install the 2 bolts.

Torque:

4.8 N*m{48 kgf*cm, 42 in.*lbf}

Apply high-temperature grease to the hook of the plunger.

Text in Illustration

*1	Pinion Drive Lever
*2	Plunger
	High-temperature Grease

Install the plunger to the pinion drive lever.

Install the return spring to the magnet starter switch.

Using a T25 "TORX" socket wrench, install the magnet starter switch with the 3 screws.

Torque:

7.0 N*m{71 kgf*cm, 62 in.*lbf}

Connect the lead wire to terminal C with the nut.

Torque:

8.0 N*m{82 kgf*cm, 71 in.*lbf}