Starter (For Denso Made) Disassembly

Engine Hybrid System. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
1Kd-Ftv Starting. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25

  1. REMOVE STARTER YOKE ASSEMBLY

  2. REMOVE MAGNET STARTER SWITCH ASSEMBLY

  3. REMOVE STARTER BRUSH HOLDER ASSEMBLY

  4. REMOVE STARTER ARMATURE ASSEMBLY

Starter (For Denso Made) -- Disassembly



1. REMOVE STARTER YOKE ASSEMBLY


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.1Kd-Ftv Starting.Starting System.Starter (For Denso Made)  Disassembly
  1. Remove the nut and disconnect the lead wire from terminal C.



    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.1Kd-Ftv Starting.Starting System.Starter (For Denso Made)  Disassembly
  1. Remove the 2 bolts and 2 O-rings.

  1. Pull out the starter yoke together with the starter armature.

  1. Remove the O-ring from the starter yoke.



2. REMOVE MAGNET STARTER SWITCH ASSEMBLY


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
  1. Remove the 2 bolts and magnet starter switch.



    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.1Kd-Ftv Starting.Starting System.Starter (For Denso Made)  Disassembly
  1. Remove the return spring, pinion gear, idler gear, clutch roller, retainer and starter clutch from the starter housing.

    Text in Illustration
    *1
    Return Spring
    *2
    Pinion Gear
    *3
    Idler Gear
    *4
    Clutch Roller
    *5
    Retainer
    *6
    Starter Clutch
    *7
    Starter Housing


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.1Kd-Ftv Starting.Starting System.Starter (For Denso Made)  Disassembly
  1. Using a magnet hand, remove the steel ball from the starter clutch hole.

    Text in Illustration
    *1
    Magnet Hand


3. REMOVE STARTER BRUSH HOLDER ASSEMBLY


Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.1Kd-Ftv Starting.Starting System.Starter (For Denso Made)  Disassembly
  1. Disconnect the 4 starter yoke brushes from the starter brush holder.

    1. Using a screwdriver, pull back the spring.

    2. Disconnect the brush from the starter brush holder.

  1. Remove the starter brush holder from the starter yoke.



4. REMOVE STARTER ARMATURE ASSEMBLY


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
  1. Using a plastic-faced hammer, tap the starter yoke to remove the starter armature from the starter yoke.