Radiator Disassembly

Engine Hybrid System. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
1Kd-Ftv Cooling. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25

  1. REMOVE RADIATOR BRACKET SUB-ASSEMBLY

  2. REMOVE RADIATOR DRAIN COCK PLUG

  3. ASSEMBLE SST

  4. UNCAULK LOCK PLATE

  5. REMOVE UPPER RADIATOR TANK AND LOWER RADIATOR TANK

  6. REMOVE OIL COOLER (for Automatic Transmission)

Radiator -- Disassembly



1. REMOVE RADIATOR BRACKET SUB-ASSEMBLY


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.1Kd-Ftv Cooling.Cooling System.Radiator  Disassembly
  1. Remove the 4 bolts and 2 brackets.



2. REMOVE RADIATOR DRAIN COCK PLUG
  1. Remove the drain plug.

  1. Remove the O-ring.



3. ASSEMBLE SST


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.1Kd-Ftv Cooling.Cooling System.Radiator  Disassembly
  1. Install the claw to part A of the overhaul handle as shown in the illustration.

    SST
    09230-01010(09231-01010,09231-01030)
    Text in Illustration
    *1
    Dimension B
    *2
    Part A
    *3
    Stopper Bolt
  1. While squeezing the handle, adjust the stopper bolt so that dimension B is as specified below.

    Dimension B:
    0.2 to 0.3 mm (0.00787 to 0.0118 in.)
    NOTICE:
    If this adjustment is not performed, the claw will be damaged.


4. UNCAULK LOCK PLATE


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.1Kd-Ftv Cooling.Cooling System.Radiator  Disassembly
  1. Using SST to release the caulking, squeeze the handle until stopped by the stopper bolt.

    SST
    09230-01010(09231-01010,09231-01030)
    Text in Illustration
    *1
    Tank
    *2
    Lock Plate


5. REMOVE UPPER RADIATOR TANK AND LOWER RADIATOR TANK


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.1Kd-Ftv Cooling.Cooling System.Radiator  Disassembly
  1. Lightly tap the bracket of the radiator (or radiator hose inlet or outlet) with a plastic-faced hammer and remove the tanks.

    NOTICE:
    Do not tap automatic transmission oil cooler pipe.
  1. Remove the O-ring.



6. REMOVE OIL COOLER (for Automatic Transmission)


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.1Kd-Ftv Cooling.Cooling System.Radiator  Disassembly
  1. Remove the 2 cooler pipes.

  1. Remove the 2 nuts, 2 plate washers and oil cooler.

  1. Remove the 2 O-rings from the oil cooler.