Exhaust Manifold -- Installation |
1. INSTALL EXHAUST MANIFOLD |
Install a new gasket.
Install the exhaust manifold with 8 new nuts, and tighten the nuts in the order shown in the illustration.
- Torque:
- 36 N*m{367 kgf*cm, 27 ft.*lbf}
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2. INSTALL MANIFOLD STAY |
Install the manifold stay with the 3 bolts.
- Torque:
- for bolt A:
- 72 N*m{730 kgf*cm, 53 ft.*lbf}
- for bolt B:
- 44 N*m{449 kgf*cm, 32 ft.*lbf}
- for bolt C:
- 30 N*m{306 kgf*cm, 22 ft.*lbf}
Text in Illustration Bolt A Bolt B Bolt C
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3. INSTALL FRONT EXHAUST PIPE ASSEMBLY |
Using a vernier caliper, measure the free length of the compression spring.
- Minimum free length:
- 40 mm (1.57 in.)
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Install the front exhaust pipe to the exhaust pipe support.
Using a plastic-faced hammer and wooden block, tap on a new gasket until its surface is flush with the exhaust manifold.
Text in Illustration *1 Gasket *2 Wooden Block - NOTICE:
- Be sure to install the gasket so that it faces the correct direction.
- Do not reuse the gasket.
- Do not damage the gasket.
- When connecting the exhaust pipe, do not push in the gasket with the exhaust pipe.
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Connect the front exhaust pipe to the exhaust manifold with the 2 compression springs and 2 bolts. Alternately tighten the bolts in several passes.
- Torque:
- 43 N*m{438 kgf*cm, 32 ft.*lbf}
Install a new gasket and connect the front exhaust pipe to the center exhaust pipe with the 2 bolts and 2 nuts.
- Torque:
- 48 N*m{489 kgf*cm, 35 ft.*lbf}
Connect the heated oxygen sensor connector and attach the wire harness clamp.
Connect the air fuel ratio sensor connector and attach the wire harness clamp.
4. INSTALL AIR SWITCHING VALVE ASSEMBLY |
5. INSPECT FOR EXHAUST GAS LEAK |
6. INSTALL FRONT FENDER SEAL |
Install the front fender apron seal with the 5 clips.
7. INSTALL FRONT UPPER FENDER APRON SEAL |
Install the front upper fender apron seal with the 5 clips.