Exhaust Manifold Removal

Engine Hybrid System. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
1Gr-Fe Intake Exhaust. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25

  1. REMOVE FRONT FENDER SEAL RH

  2. REMOVE FRONT FENDER APRON SEAL UPPER RH

  3. REMOVE FRONT FENDER SEAL LH

  4. REMOVE FRONT FENDER APRON SEAL UPPER LH

  5. REMOVE HEATED OXYGEN SENSOR (for Bank 1 Sensor 2)

  6. REMOVE HEATED OXYGEN SENSOR (for Bank 2 Sensor 2)

  7. REMOVE FRONT NO. 2 EXHAUST PIPE ASSEMBLY

  8. REMOVE FRONT EXHAUST PIPE ASSEMBLY

  9. REMOVE NO. 2 MANIFOLD STAY

  10. REMOVE EXHAUST MANIFOLD SUB-ASSEMBLY LH

  11. REMOVE AIR FUEL RATIO SENSOR (for Bank 2 Sensor 1)

  12. REMOVE MANIFOLD STAY

  13. REMOVE EXHAUST MANIFOLD SUB-ASSEMBLY RH

  14. REMOVE AIR FUEL RATIO SENSOR (for Bank 1 Sensor 1)

Exhaust Manifold -- Removal



1. REMOVE FRONT FENDER SEAL RH
  1. Remove the 5 clips and fender seal RH.



2. REMOVE FRONT FENDER APRON SEAL UPPER RH
  1. Remove the 5 clips and fender apron seal upper RH.



3. REMOVE FRONT FENDER SEAL LH
  1. Remove the 5 clips and fender seal LH.



4. REMOVE FRONT FENDER APRON SEAL UPPER LH
  1. Remove the 5 clips and fender apron seal upper LH.



5. REMOVE HEATED OXYGEN SENSOR (for Bank 1 Sensor 2)


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.1Gr-Fe Intake Exhaust.Intake System.Exhaust Manifold  Removal
  1. Disconnect the heated oxygen sensor connector.

  1. Using SST, remove the heated oxygen sensor.

    SST
    09224-00010


6. REMOVE HEATED OXYGEN SENSOR (for Bank 2 Sensor 2)


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.1Gr-Fe Intake Exhaust.Intake System.Exhaust Manifold  Removal
  1. Disconnect the heated oxygen sensor connector.

  1. Using SST, remove the heated oxygen sensor.

    SST
    09224-00010


7. REMOVE FRONT NO. 2 EXHAUST PIPE ASSEMBLY
  1. Remove the 2 bolts and 4 nuts.

  1. Disconnect the exhaust pipe support and remove the front No. 2 exhaust pipe.

  1. Remove the 2 gaskets.



8. REMOVE FRONT EXHAUST PIPE ASSEMBLY
  1. Remove the 2 bolts, 2 compression springs and 2 nuts.

  1. Disconnect the exhaust pipe support and remove the front exhaust pipe.

  1. Remove the 2 gaskets.



9. REMOVE NO. 2 MANIFOLD STAY
  1. Remove the 3 bolts and No. 2 manifold stay.



10. REMOVE EXHAUST MANIFOLD SUB-ASSEMBLY LH
  1. Disconnect the air fuel ratio sensor connector.



    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
  1. Remove the 6 nuts, exhaust manifold and gasket.



11. REMOVE AIR FUEL RATIO SENSOR (for Bank 2 Sensor 1)
  1. Disconnect the air fuel ratio sensor connector.



    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.1Gr-Fe Intake Exhaust.Intake System.Exhaust Manifold  Removal
  1. Using SST, remove the air fuel ratio sensor.

    SST
    09224-00010


12. REMOVE MANIFOLD STAY
  1. Remove the 3 bolts and manifold stay.



13. REMOVE EXHAUST MANIFOLD SUB-ASSEMBLY RH
  1. Disconnect the air fuel ratio sensor connector.



    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
  1. Remove the 6 nuts, exhaust manifold and gasket.



14. REMOVE AIR FUEL RATIO SENSOR (for Bank 1 Sensor 1)
  1. Disconnect the air fuel ratio sensor connector.



    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.1Gr-Fe Intake Exhaust.Intake System.Exhaust Manifold  Removal
  1. Using SST, remove the air fuel ratio sensor.

    SST
    09224-00010