Air Pump (W/ Secondary Air Injection System) Removal

Engine Hybrid System. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
2Tr-Fe Emission Control. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25

  1. REMOVE AIR CLEANER ASSEMBLY

  2. REMOVE AIR PUMP INLET

  3. REMOVE NO. 1 AIR INJECTION SYSTEM HOSE

  4. REMOVE NO. 4 AIR INJECTION SYSTEM HOSE

  5. REMOVE FRONT FENDER APRON SEAL UPPER

  6. REMOVE AIR PUMP ASSEMBLY WITH BRACKET

  7. REMOVE AIR PUMP INLET PIPE

  8. REMOVE AIR PUMP COVER

  9. REMOVE NO. 2 AIR INJECTION SYSTEM HOSE

  10. REMOVE NO. 3 AIR INJECTION SYSTEM HOSE

  11. REMOVE AIR PUMP ASSEMBLY

Air Pump (W/ Secondary Air Injection System) -- Removal



1. REMOVE AIR CLEANER ASSEMBLY


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.2Tr-Fe Emission Control.Emission Control System (W/ Secondary Air Injection System).Air Pump (W/ Secondary Air Injection System)  Removal
  1. Disconnect the mass air flow meter connector.

  1. Detach the wire harness clamp.

  1. Loosen the hose clamp.

  1. Remove the 2 bolts and air cleaner.



2. REMOVE AIR PUMP INLET


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.2Tr-Fe Emission Control.Emission Control System (W/ Secondary Air Injection System).Air Pump (W/ Secondary Air Injection System)  Removal
  1. Remove the bolt and air pump inlet.

    Text in Illustration
    *1
    No. 4 Air Injection System Hose
    *2
    Air Pump Inlet
    *3
    No. 1 Air Injection System Hose


3. REMOVE NO. 1 AIR INJECTION SYSTEM HOSE
  1. Remove the No. 1 air injection system hose from the air pump inlet pipe.



4. REMOVE NO. 4 AIR INJECTION SYSTEM HOSE
  1. Disconnect the No. 4 air injection system hose from the hose clamp.

  1. Loosen the 2 clamps and remove the No. 4 air injection system hose.



5. REMOVE FRONT FENDER APRON SEAL UPPER
  1. Remove the 5 clips and front fender apron seal upper.



6. REMOVE AIR PUMP ASSEMBLY WITH BRACKET


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.2Tr-Fe Emission Control.Emission Control System (W/ Secondary Air Injection System).Air Pump (W/ Secondary Air Injection System)  Removal
  1. Disconnect the air pump connector.

  1. Using a clip remover, detach the 2 claws from the body panel and air pump inlet pipe.



    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.2Tr-Fe Emission Control.Emission Control System (W/ Secondary Air Injection System).Air Pump (W/ Secondary Air Injection System)  Removal
  1. Disconnect the No. 3 air injection system hose from the air pump inlet pipe.

  1. Disconnect the No. 2 air injection system hose from the air pump inlet pipe.

  1. Remove the 3 bolts and air pump assembly with bracket.



7. REMOVE AIR PUMP INLET PIPE
  1. Remove the bolt and air pump inlet pipe.



8. REMOVE AIR PUMP COVER


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
  1. Using a clip remover, detach the 3 clips and remove the air pump cover.



9. REMOVE NO. 2 AIR INJECTION SYSTEM HOSE


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.2Tr-Fe Emission Control.Emission Control System (W/ Secondary Air Injection System).Air Pump (W/ Secondary Air Injection System)  Removal
  1. Detach the clamp from the No. 2 air injection system hose and wire harness.

    Text in Illustration
    *1
    No. 3 Air Injection System Hose
    *2
    No. 2 Air Injection System Hose
    *3
    Clamp
  1. Detach the clamp from the bracket.

  1. Loosen the clamp and remove the No. 2 air injection system hose from the air pump assembly.



10. REMOVE NO. 3 AIR INJECTION SYSTEM HOSE
  1. Remove the No. 3 air injection system hose from the air pump assembly.



11. REMOVE AIR PUMP ASSEMBLY


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
  1. Detach the 3 fittings of the air pump insulators and remove the air pump from the bracket.

    Text in Illustration
    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
    Air Pump Insulator