Fuel Pump Installation

Apply a light coat of gasoline or grease to a new gasket, and install the gasket to the fuel tank.

Install the fuel suction with pump and gauge tube to the fuel tank.

NOTICE:

Be careful not to bend the arm of the fuel sender gauge.

Set the fuel pump gauge retainer on the fuel tank. While holding the fuel suction with pump and gauge tube, tighten the retainer one complete turn by hand.

Temporarily install SST (plate and 4 claws) to the fuel pump gauge retainer.

SST

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HINT:

1. Be sure to use 4 SST (claws) as shown in the illustration.
   
2. Engage SST (claws) securely with the fuel pump gauge retainer ribs to secure SST.
   

While pressing SST (claws) against the fuel pump gauge retainer ribs securely, install the 4 bolts.

HINT:

Install SST while pressing SST (claws) against the fuel pump gauge retainer (toward the center of SST).

Install SST (handle).

Using SST, tighten the retainer until the mark on the retainer aligns with mark A on the fuel tank as shown in the illustration.

SST

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NOTICE:

1. Do not use any tools other than those specified in this operation. Damage to the fuel pump gauge retainer or fuel tank may result.
   
2. Do not press down on SST excessively as this may make the fuel pump gauge retainer hard to rotate, and may damage components.
   
3. Make sure to rotate SST (handle) horizontally. If SST (handle) is rotated at an angle, SST may come off.
   
4. Do not spin SST too fast or use an impact wrench as this may result in damage to components.
   
5. If SST comes off of the fuel pump gauge retainer, loosen SST (bolts) and reinstall SST.
   

HINT:

1. If the alignment is difficult, make sure the mark on the retainer is within range B on the fuel tank.
   
2. Lightly press down on SST to prevent it from separating from the fuel pump gauge retainer. While pressing SST, rotate the handle slowly to tighten the fuel pump gauge retainer.
   
3. The tips of SST (claws) can be fitted onto the ribs of the fuel pump gauge retainer.
   

Install the fuel tank return tube and fuel tank main tube to the fuel tank.

Install the 2 fuel tank tubes with the 2 tube joint clips.

NOTICE:

1. Check that there are no scratches or foreign objects on the connecting parts.
   
2. Check that the fuel tube joints are inserted securely.
   
3. Check that the tube joint clips are on the collars of the fuel tube joints.
   
4. After installing the tube joint clips, check that the fuel tube joints have not been pulled off.