Fuel Pump Disassembly

Engine Hybrid System. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
1Gr-Fe Fuel. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25

  1. REMOVE FUEL SENDER GAUGE ASSEMBLY

  2. REMOVE NO. 1 FUEL SUB-TANK

  3. REMOVE FUEL PUMP

Fuel Pump -- Disassembly



1. REMOVE FUEL SENDER GAUGE ASSEMBLY
  1. Disconnect the fuel sender gauge connector.



    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.1Gr-Fe Fuel.Fuel System.Fuel Pump  Disassembly
  1. Press down on the fuel sender gauge claw labeled A. Then slide the fuel sender gauge upward to remove it.

    Text in Illustration
    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
    Press down
    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
    Slide


2. REMOVE NO. 1 FUEL SUB-TANK


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.1Gr-Fe Fuel.Fuel System.Fuel Pump  Disassembly
  1. Disconnect the fuel pump connector.



    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.1Gr-Fe Fuel.Fuel System.Fuel Pump  Disassembly
  1. Using a small screwdriver, detach the claw on the end of the tube from the claw hole. Disconnect the tube from the 2 clamps.



    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.1Gr-Fe Fuel.Fuel System.Fuel Pump  Disassembly
  1. Disconnect the 2 fuel tubes and fuel pump harness.



    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.1Gr-Fe Fuel.Fuel System.Fuel Pump  Disassembly
  1. Using a screwdriver, detach the 3 claws from the claw holes.

    HINT:
    Tape the screwdriver tip before use.


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.1Gr-Fe Fuel.Fuel System.Fuel Pump  Disassembly
  1. Using a screwdriver, detach the 2 claws from the claw holes and remove the fuel sub-tank.

    NOTICE:
    Do not damage the fuel sub-tank.
    HINT:
    Tape the screwdriver tip before use.


3. REMOVE FUEL PUMP


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.1Gr-Fe Fuel.Fuel System.Fuel Pump  Disassembly
  1. Using a screwdriver, detach the 3 claws from the claw holes and disconnect the fuel pump and suction filter assembly.

    HINT:
    Tape the screwdriver tip before use.


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.1Gr-Fe Fuel.Fuel System.Fuel Pump  Disassembly
  1. Disconnect the fuel pump connector.

  1. Remove the fuel pump harness.



    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.1Gr-Fe Fuel.Fuel System.Fuel Pump  Disassembly
  1. Remove the O-ring from the fuel pump.

    Text in Illustration
    *1
    O-Ring