Drive Belt On-Vehicle Inspection

Engine Hybrid System. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
2Tr-Fe Engine Mechanical. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25

  1. INSPECT FAN AND GENERATOR V BELT

  2. INSPECT V-RIBBED BELT TENSIONER ASSEMBLY

Drive Belt -- On-Vehicle Inspection



1. INSPECT FAN AND GENERATOR V BELT


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25

  1. Check the belt for wear, cracks or other signs of damage.
    If any of the following defects is found, replace the fan and generator V belt.

    1. The belt is cracked.
    2. The belt is worn out to the extent that the cords are exposed.
    3. The belt has chunks missing from the ribs.


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.2Tr-Fe Engine Mechanical.Engine.Drive Belt On-Vehicle Inspection

  1. Check that the belt fits properly in the ribbed grooves.

    Text in Illustration
    *a
    		CORRECT
    *b
    		INCORRECT
    HINT:
    Check with your hand to confirm that the belt has not slipped out of the grooves on the bottom of the pulley. If it has slipped out, replace the V belt. Install a new V belt correctly.


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.2Tr-Fe Engine Mechanical.Engine.Drive Belt On-Vehicle Inspection

  1. Check that the tensioner indicator mark is within range A shown in the illustration.

    Text in Illustration
    *1
    		Bracket Side Indicator
    *2
    		Arm Side Indicator
    *3
    		Fan and Generator V Belt
    *4
    		Tensioner
    If the mark is not within range A, replace the fan and generator V belt.
    HINT:
    If a new belt has been installed, check that the tensioner indicator mark is within range A.


2. INSPECT V-RIBBED BELT TENSIONER ASSEMBLY


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.2Tr-Fe Engine Mechanical.Engine.Drive Belt On-Vehicle Inspection

  1. Turn the pulley, and check that the tensioner bearing moves smoothly and quietly.

    Text in Illustration
    *a
    		Turn
    If necessary, replace the tensioner pulley.