INSTALL STUD BOLT
INSTALL NO. 2 STRAIGHT SCREW PLUG
INSTALL NO. 1 STRAIGHT SCREW PLUG
INSTALL VALVE STEM OIL SEAL
INSTALL VALVE SPRING SEAT
INSTALL VALVE
Cylinder Head -- Reassembly |
- NOTICE:
- If a stud bolt is deformed or its threads are damaged, replace it.
Using E5 and E7 "TORX" sockets, install the stud bolts.
- Torque:
- for stud bolt A:
- 4.0 N*m{41 kgf*cm, 35 in.*lbf}
- for stud bolt B:
- 9.5 N*m{97 kgf*cm, 84 in.*lbf}
- for stud bolt C:
- 4.0 N*m{41 kgf*cm, 35 in.*lbf}
Text in Illustration*a
| RH
| *b
| LH
|
*c
| Rear Side
| *d
| Upper Side
|
*e
| Exhaust Manifold Side
| -
| -
|
2. INSTALL NO. 2 STRAIGHT SCREW PLUG |
- NOTICE:
- If coolant leaks from a straight screw plug or a plug is corroded, replace it.
Using a 14 mm hexagon wrench, install 2 new gaskets and the 2 No. 2 straight screw plugs.
- Torque:
- 85 N*m{867 kgf*cm, 63 ft.*lbf}
3. INSTALL NO. 1 STRAIGHT SCREW PLUG |
- NOTICE:
- If coolant leaks from a straight screw plug or a plug is corroded, replace it.
Using a 10 mm hexagon wrench, install 4 new gaskets and the 4 No. 1 straight screw plugs.
- Torque:
- 80 N*m{816 kgf*cm, 59 ft.*lbf}
4. INSTALL VALVE STEM OIL SEAL |
Apply a light coat of engine oil to new valve stem oil seals.
Text in Illustration*1
| Brown
|
*2
| Gray
|
*a
| Intake Side
|
*b
| Exhaust Side
|
- NOTICE:
- Pay attention when installing the intake and exhaust valve stem oil seals. For example, installing the intake valve stem oil seal to the exhaust side or installing the exhaust valve stem oil seal to the intake side can cause installation problems later.
- HINT:
- The intake valve stem oil seals are brown and the exhaust valve stem oil seals are gray.
Using SST, push in the valve stem oil seals.
- SST
- 09201-41020
Text in Illustration*a
| CORRECT
|
*b
| INCORRECT
|
- NOTICE:
- Failure to use SST will cause the seal to be damaged or improperly seated.
5. INSTALL VALVE SPRING SEAT |
Install the valve spring seat.
Apply plenty of engine oil to the tip of the valve shown in the illustration.
Text in Illustration*a
| 35 mm (1.38 in.)
|
Place the cylinder head on wooden blocks.
Install the valve, inner compression spring and valve spring retainer to the cylinder head.
- NOTICE:
- Install the same parts in the same combination to their original locations.
Using SST, compress the inner compression spring and install the 2 valve spring retainer locks.
- SST
- 09202-70020(09202-00010)
Using a 5 mm pin punch and hammer, lightly tap the valve stem tip to ensure a proper fit.
- NOTICE:
- Be careful not to damage the valve stem tip.