Cylinder Head Reassembly

Engine Hybrid System. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
1Gr-Fe Engine Mechanical. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25

  1. INSTALL STUD BOLT

  2. INSTALL NO. 2 STRAIGHT SCREW PLUG

  3. INSTALL NO. 1 STRAIGHT SCREW PLUG

  4. INSTALL VALVE STEM OIL SEAL

  5. INSTALL VALVE SPRING SEAT

  6. INSTALL VALVE

Cylinder Head -- Reassembly



1. INSTALL STUD BOLT
NOTICE:
If a stud bolt is deformed or its threads are damaged, replace it.


  1. Using E5 and E7 "TORX" sockets, install the stud bolts.

    Torque:
    for stud bolt A:
    4.0 N*m{41 kgf*cm, 35 in.*lbf}
    for stud bolt B:
    9.5 N*m{97 kgf*cm, 84 in.*lbf}
    for stud bolt C:
    4.0 N*m{41 kgf*cm, 35 in.*lbf}


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.1Gr-Fe Engine Mechanical.Engine.Cylinder Head  Reassembly


    Text in Illustration
    *a
    RH
    *b
    LH
    *c
    Rear Side
    *d
    Upper Side
    *e
    Exhaust Manifold Side
    -
    -


2. INSTALL NO. 2 STRAIGHT SCREW PLUG
NOTICE:
If coolant leaks from a straight screw plug or a plug is corroded, replace it.
  1. Using a 14 mm hexagon wrench, install 2 new gaskets and the 2 No. 2 straight screw plugs.

    Torque:
    85 N*m{867 kgf*cm, 63 ft.*lbf}


3. INSTALL NO. 1 STRAIGHT SCREW PLUG
NOTICE:
If coolant leaks from a straight screw plug or a plug is corroded, replace it.
  1. Using a 10 mm hexagon wrench, install 4 new gaskets and the 4 No. 1 straight screw plugs.

    Torque:
    80 N*m{816 kgf*cm, 59 ft.*lbf}


4. INSTALL VALVE STEM OIL SEAL


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.1Gr-Fe Engine Mechanical.Engine.Cylinder Head  Reassembly
  1. Apply a light coat of engine oil to new valve stem oil seals.

    Text in Illustration
    *1
    Brown
    *2
    Gray
    *a
    Intake Side
    *b
    Exhaust Side
    NOTICE:
    Pay attention when installing the intake and exhaust valve stem oil seals. For example, installing the intake valve stem oil seal to the exhaust side or installing the exhaust valve stem oil seal to the intake side can cause installation problems later.
    HINT:
    The intake valve stem oil seals are brown and the exhaust valve stem oil seals are gray.


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.1Gr-Fe Engine Mechanical.Engine.Cylinder Head  Reassembly
  1. Using SST, push in the valve stem oil seals.

    SST
    09201-41020
    Text in Illustration
    *a
    CORRECT
    *b
    INCORRECT
    NOTICE:
    Failure to use SST will cause the seal to be damaged or improperly seated.


5. INSTALL VALVE SPRING SEAT
  1. Install the valve spring seat.



6. INSTALL VALVE


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.1Gr-Fe Engine Mechanical.Engine.Cylinder Head  Reassembly
  1. Apply plenty of engine oil to the tip of the valve shown in the illustration.

    Text in Illustration
    *a
    35 mm (1.38 in.)
  1. Place the cylinder head on wooden blocks.



    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.1Gr-Fe Engine Mechanical.Engine.Cylinder Head  Reassembly
  1. Install the valve, inner compression spring and valve spring retainer to the cylinder head.

    NOTICE:
    Install the same parts in the same combination to their original locations.
  1. Using SST, compress the inner compression spring and install the 2 valve spring retainer locks.

    SST
    09202-70020(09202-00010)


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.1Gr-Fe Engine Mechanical.Engine.Cylinder Head  Reassembly
  1. Using a 5 mm pin punch and hammer, lightly tap the valve stem tip to ensure a proper fit.

    NOTICE:
    Be careful not to damage the valve stem tip.