Dtc P0617 Starter Relay Circuit High

Engine Hybrid System. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
2Tr-Fbe Engine Control. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25

DESCRIPTION

WIRING DIAGRAM

INSPECTION PROCEDURE

READ VALUE USING INTELLIGENT TESTER (STARTER SIGNAL)

INSPECT IGNITION SWITCH ASSEMBLY

CHECK HARNESS AND CONNECTOR (IGNITION SWITCH ASSEMBLY - ECM)

CHECK HARNESS AND CONNECTOR (ECM - STARTER RELAY [ST])

INSPECT IGNITION SWITCH ASSEMBLY

CHECK HARNESS AND CONNECTOR (IGNITION SWITCH ASSEMBLY - PARK/NEUTRAL POSITION SWITCH)

CHECK HARNESS AND CONNECTOR (PARK/NEUTRAL POSITION SWITCH - STARTER RELAY [ST])

CHECK HARNESS AND CONNECTOR (PARK/NEUTRAL POSITION SWITCH - ECM)

DTC P0617 Starter Relay Circuit High


DESCRIPTION

While the engine is being cranked, battery voltage is applied to terminal STA of the ECM.
If the ECM detects the starter signal (STA signal) while the vehicle is being driven, it determines that there is a malfunction in the STA circuit. The ECM then illuminates the MIL and stores the DTC.

DTC No.
DTC Detection Condition
Trouble Area
P0617
When conditions (a), (b) and (c) are met, a positive (+B) battery voltage of 10.5 V or higher is applied to the ECM for 20 seconds (1 trip detection logic):
  1. (a) The vehicle speed is more than 20 km/h (12.4 mph).
  2. (b) The engine speed is more than 1000 rpm.
  3. (c) The STA signal is on.
  1. Short in starter signal circuit
  2. Park/neutral position switch assembly*1
  3. Ignition switch assembly
  4. ECM
  1. *1: for Automatic Transmission

WIRING DIAGRAM


Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.2Tr-Fbe Engine Control.Sfi System. Dtc P0617 Starter Relay Circuit High


INSPECTION PROCEDURE

NOTICE:
Inspect the fuses for circuits related to this system before performing the following inspection procedure.
HINT:
  1. The following troubleshooting flowchart is based on the premise that the engine can be cranked normally.
    If the engine does not crank, proceed to Problem Symptoms Table (HILUX_TGN26 RM000003S3U02RX.html).
  2. Read freeze frame data using the intelligent tester. The ECM records vehicle and driving condition information as freeze frame data the moment a DTC is stored. When troubleshooting, freeze frame data can help determine if the vehicle was moving or stationary, if the engine was warmed up or not, and other data from the time the malfunction occurred.
1.READ VALUE USING INTELLIGENT TESTER (STARTER SIGNAL)

  1. Connect the intelligent tester to the DLC3.

  1. Turn the ignition switch to ON and turn the tester on.

  1. Enter the following menus: Powertrain / Engine and ECT / Data List / Starter Signal.

  1. Read the value displayed on the tester when the ignition switch is turned to ON and when the engine is started.

    OK:
    Condition
    		Starter Signal
    Ignition switch ON
    		Close
    Engine started
    		Open
    Result
    Result
    		Proceed to
    OK
    		A
    NG (for Manual Transmission)
    		B
    NG (for Automatic Transmission)
    		C


B
Go to step 2

C
Go to step 5
A

CHECK FOR INTERMITTENT PROBLEMS (HILUX_TGN26 RM000000PDQ0Q4X.html)

2.INSPECT IGNITION SWITCH ASSEMBLY


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.2Tr-Fbe Engine Control.Sfi System. Dtc P0617 Starter Relay Circuit High

  1. Disconnect the ignition switch assembly connector.

  1. Measure the resistance according to the value(s) in the table below.

    Standard Resistance:
    Tester Connection
    		Switch Condition
    		Specified Condition
    5 (AM2) - 7 (ST2)
    		LOCK
    		10 kΩ or higher
    5 (AM2) - 7 (ST2)
    		START
    		Below 1 Ω
    Text in Illustration
    *a
    		Component without harness connected
    (Ignition Switch Assembly)

  1. Reconnect the ignition switch assembly connector.



NG
REPLACE IGNITION SWITCH ASSEMBLY
OK


3.CHECK HARNESS AND CONNECTOR (IGNITION SWITCH ASSEMBLY - ECM)

  1. Disconnect the ignition switch assembly connector.

  1. Disconnect the ECM connector.

  1. Measure the resistance according to the value(s) in the table below.

    Standard Resistance:
    Tester Connection
    		Condition
    		Specified Condition
    G9-7 (ST2) or G146-8 (STA) - Body ground
    		Always
    		10 kΩ or higher

  1. Reconnect the ECM connector.

  1. Reconnect the ignition switch assembly connector.



NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
OK


4.CHECK HARNESS AND CONNECTOR (ECM - STARTER RELAY [ST])

  1. Disconnect the ECM connector.

  1. Remove the starter relay (ST) from the engine room relay block.

  1. Measure the resistance according to the value(s) in the table below.

    Standard Resistance:
    Tester Connection
    		Condition
    		Specified Condition
    Starter relay (ST) terminal 2 or G146-8 (STA) - Body ground
    		Always
    		10 kΩ or higher

  1. Reconnect the ECM connector.

  1. Reinstall the starter relay (ST).



NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
OK

REPLACE ECM (HILUX_TGN26 RM000000VW2024X.html)

5.INSPECT IGNITION SWITCH ASSEMBLY


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.2Tr-Fbe Engine Control.Sfi System. Dtc P0617 Starter Relay Circuit High

  1. Disconnect the ignition switch assembly connector.

  1. Measure the resistance according to the value(s) in the table below.

    Standard Resistance:
    Tester Connection
    		Switch Condition
    		Specified Condition
    5 (AM2) - 7 (ST2)
    		LOCK
    		10 kΩ or higher
    5 (AM2) - 7 (ST2)
    		START
    		Below 1 Ω
    Text in Illustration
    *a
    		Component without harness connected
    (Ignition Switch Assembly)

  1. Reconnect the ignition switch assembly connector.



NG
REPLACE IGNITION SWITCH ASSEMBLY
OK


6.CHECK HARNESS AND CONNECTOR (IGNITION SWITCH ASSEMBLY - PARK/NEUTRAL POSITION SWITCH)

  1. Disconnect the park/neutral position switch connector.

  1. Disconnect the ignition switch assembly connector.

  1. Measure the resistance according to the value(s) in the table below.

    Standard Resistance:
    Tester Connection
    		Condition
    		Specified Condition
    G9-7 (ST2) or C26-4 - Body ground
    		Always
    		10 kΩ or higher

  1. Reconnect the park/neutral position switch connector.

  1. Reconnect the ignition switch assembly connector.



NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
OK


7.CHECK HARNESS AND CONNECTOR (PARK/NEUTRAL POSITION SWITCH - STARTER RELAY [ST])

  1. Disconnect the park/neutral position switch connector.

  1. Remove the starter relay (ST) from the engine room relay block.

  1. Measure the resistance according to the value(s) in the table below.

    Standard Resistance:
    Tester Connection
    		Condition
    		Specified Condition
    Starter relay (ST) terminal 2 or C26-5 - Body ground
    		Always
    		10 kΩ or higher

  1. Reconnect the park/neutral position switch connector.

  1. Reinstall the starter relay (ST).



NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
OK


8.CHECK HARNESS AND CONNECTOR (PARK/NEUTRAL POSITION SWITCH - ECM)

  1. Disconnect the park/neutral position switch connector.

  1. Disconnect the ECM connector.

  1. Remove the starter relay (ST) from the engine room relay block.

  1. Measure the resistance according to the value(s) in the table below.

    Standard Resistance:
    Tester Connection
    		Condition
    		Specified Condition
    C26-5 or G146-8 (STA) - Body ground
    		Always
    		10 kΩ or higher

  1. Reconnect the park/neutral position switch connector.

  1. Reconnect the ECM connector.

  1. Reinstall the starter relay (ST).



NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
OK

REPLACE ECM (HILUX_TGN26 RM000000VW2024X.html)