Dtc P0420 Catalyst System Efficiency Below Threshold (Bank 1)

Engine Hybrid System. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
2Tr-Fbe Engine Control. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25

DESCRIPTION

CATALYST LOCATION

CONFIRMATION DRIVING PATTERN

CONDITIONING FOR SENSOR TESTING

INSPECTION PROCEDURE

CHECK FOR ANY OTHER DTCS OUTPUT (IN ADDITION TO DTC P0420)

PERFORM ACTIVE TEST USING INTELLIGENT TESTER (INJECTION VOLUME CONTROL)

INSPECT FOR EXHAUST GAS LEAK

REPLACE FRONT EXHAUST PIPE ASSEMBLY (TWC: FRONT CATALYST AND REAR CATALYST)

CHECK WHETHER DTC OUTPUT RECURS

INSPECT FOR EXHAUST GAS LEAK

DTC P0420 Catalyst System Efficiency Below Threshold (Bank 1)


DESCRIPTION

The ECM uses sensors mounted in front of and behind the Three Way Catalytic Converter (TWC) to monitor its efficiency.
The first sensor, the air fuel ratio sensor, sends pre-catalyst information to the ECM. The second sensor, the heated oxygen sensor, sends post-catalyst information to the ECM.
In order to detect any deterioration in the TWC, the ECM calculates the Oxygen Storage Capacity (OSC) of the TWC. This calculation is based on the voltage output of the heated oxygen sensor while performing active air fuel ratio control.
The OSC value is an indication of the oxygen storage capacity of the TWC. When the vehicle is being driven with a warm engine, active air fuel ratio control is performed for approximately 15 to 20 seconds. When it is performed, the ECM deliberately sets the air fuel ratio to lean or rich levels. If the rich-lean cycle of the heated oxygen sensor is long, the OSC becomes greater. There is a direct correlation between the OSCs of the heated oxygen sensor and the TWC.
The ECM uses the OSC value to determine the state of the TWC. If any deterioration has occurred, it illuminates the MIL and stores the DTC.

DTC No.
DTC Detection Condition
Trouble Area
P0420
The Oxygen Storage Capacity (OSC) value is less than the standard value under active air fuel ratio control (2 trip detection logic).
  1. Front exhaust pipe assembly (TWC: Front catalyst and rear catalyst)
  2. Gas leak from exhaust system
  3. Air fuel ratio sensor
  4. Heated oxygen sensor

CATALYST LOCATION


Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.2Tr-Fbe Engine Control.Sfi System. Dtc P0420 Catalyst System Efficiency Below Threshold (Bank 1)


Text in Illustration
*1
Exhaust Manifold
*2
Air Fuel Ratio Sensor
*3
TWC: Front Catalyst
*4
TWC: Rear Catalyst
*5
Front Exhaust Pipe Assembly
*6
Heated Oxygen Sensor
*7
Center Exhaust Pipe Assembly
*8
Tailpipe Assembly

CONFIRMATION DRIVING PATTERN

HINT:
Performing this confirmation driving pattern will activate the catalyst monitor. This is very useful for verifying the completion of a repair.

Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.2Tr-Fbe Engine Control.Sfi System. Dtc P0420 Catalyst System Efficiency Below Threshold (Bank 1)

  1. Connect the intelligent tester to the DLC3.
  2. Turn the ignition switch to ON and turn the intelligent tester on [A].
  3. Enter the following menus: Powertrain / Engine and ECT / DTC / Clear.
  4. Clear DTCs (if output).
  5. Enter the following menus: Powertrain / Engine and ECT / Data List / Catalyst Monitor.
  6. Check that Catalyst Monitor is Incomplete.
  7. Start the engine and warm it up until the engine coolant temperature is 75°C (167°F) or higher [B].
  8. Drive the vehicle at 60 km/h (37 mph) or more for 20 minutes or more [C].
    CAUTION:
    When performing the confirmation driving pattern, obey all speed limits and traffic laws.
    HINT:
    1. This step is performed to complete ethanol concentration learning.
    2. If DTC P0420 is output when any of the following conditions is met, it is necessary to complete ethanol concentration learning to meet preconditions.
      1. The battery has been disconnected and reconnected.
      2. The DTCs have been cleared.
      3. Both fuel tank assemblies (main and sub tanks) have been filled with fuel.
  9. Drive the vehicle at a speed between 64 km/h and 113 km/h (40 mph and 70 mph) for at least 10 minutes [D].
  10. The monitor items will change to complete as Catalyst Monitor operates.
  11. Enter the following menus: Powertrain / Engine / DTC / Pending; then check if any DTCs (any pending DTCs) are output.
HINT:
If Catalyst Monitor does not change to complete and no pending DTCs are stored, extend the driving time.

CONDITIONING FOR SENSOR TESTING

HINT:
Perform the operation with the engine speeds and time durations described below prior to checking the waveforms of the air fuel ratio and heated oxygen sensors. This is in order to activate the sensors sufficiently to obtain the appropriate inspection results.

Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.2Tr-Fbe Engine Control.Sfi System. Dtc P0420 Catalyst System Efficiency Below Threshold (Bank 1)

  1. (a) Connect the intelligent tester to the DLC3.
  2. (b) Start the engine and warm it up with all the accessories switched off until the engine coolant temperature stabilizes.
  3. (c) Run the engine at an engine speed of between 2500 rpm and 3000 rpm for at least 3 minutes.
  4. (d) While running the engine at 3000 rpm and 2000 rpm alternating at 2 second intervals, check the waveforms of the air fuel ratio and heated oxygen sensors using the tester.
HINT:
  1. If the voltage output of the air fuel ratio or heated oxygen sensor does not fluctuate, or there is noise in the waveform of either sensor, the sensor may be malfunctioning.
  2. If the voltage outputs of both sensors remain lean or rich, the air fuel ratio may be extremely lean or rich. In such cases, enter the following menus: Powertrain / Engine / Active Test / Control the Injection Volume for air fuel ratio sensor.
  3. If the Three Way Catalytic Converter (TWC) has deteriorated, the heated oxygen sensor (located behind the TWC) voltage output fluctuates up and down frequently, even under normal driving conditions (active air fuel ratio control is not performed).

Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.2Tr-Fbe Engine Control.Sfi System. Dtc P0420 Catalyst System Efficiency Below Threshold (Bank 1)


INSPECTION PROCEDURE

HINT:
Read freeze frame data using the intelligent tester. Freeze frame data records the engine condition when malfunctions are detected. When troubleshooting, freeze frame data can help determine if the vehicle was moving or stationary, if the engine was warmed up or not, if the air fuel ratio was lean or rich, and other data from the time the malfunction occurred.
1.CHECK FOR ANY OTHER DTCS OUTPUT (IN ADDITION TO DTC P0420)

  1. Connect the intelligent tester to the DLC3.

  1. Turn the ignition switch to ON and turn the tester on.

  1. Enter the following menus: Powertrain / Engine and ECT / DTC.

  1. Read DTCs.

    Result
    Result
    		Proceed to
    DTC P0420 is output
    		A
    DTC P0420 and other DTCs are output
    		B
    HINT:
    If any DTCs other than P0420 are output, troubleshoot those DTCs first.


B
GO TO DTC CHART (HILUX_TGN26 RM000000PDF0H4X.html)
A


2.PERFORM ACTIVE TEST USING INTELLIGENT TESTER (INJECTION VOLUME CONTROL)

  1. Connect the intelligent tester to the DLC3.

  1. Start the engine and turn the tester on.

  1. Warm up the engine at an engine speed of 2500 rpm for approximately 90 seconds.

  1. Enter the following menus: Powertrain / Engine / Active Test / Control the Injection Volume for A/F sensor.

  1. Perform the Control the Injection Volume for A/F sensor operation with the engine idling (press the RIGHT or LEFT button to change the fuel injection volume).

  1. Monitor the voltage outputs of the air fuel ratio and heated oxygen sensors (AFS Voltage B1S1 and O2S B1S2) displayed on the tester.

    HINT:
    1. The Control the Injection Volume for A/F sensor operation lowers the fuel injection volume by 12.5% or increases the injection volume by 25%.
    2. Each sensor reacts in accordance with increases and decreases in the fuel injection volume.

      Standard:

      Tester Display
      (Sensor)
      		Injection Volume
      		Status
      		Voltage
      AFS Voltage B1S1
      (Air fuel ratio sensor)
      		+12.5%
      		Rich
      		Below 3.1 V
      AFS Voltage B1S1
      (Air fuel ratio sensor)
      		-12.5%
      		Lean
      		Higher than 3.4 V
      O2S B1S2
      (Heated oxygen sensor)
      		+12.5%
      		Rich
      		Higher than 0.55 V
      O2S B1S2
      (Heated oxygen sensor)
      		-12.5%
      		Lean
      		Below 0.4 V

Result
Status of
AFS Voltage B1S1
Status of
O2S B1S2
A/F Condition and A/F and
HO2 Sensor Condition
Misfire
Main Suspected Trouble Area
Proceed to
Lean/Rich
Lean/Rich
Normal
-
  1. Three Way Catalytic Converter (TWC)
  2. Gas leak from exhaust system
A
Lean
Lean/Rich
Air fuel ratio sensor malfunction
-
  1. Air fuel ratio sensor
B
Rich
Lean/Rich
Air fuel ratio sensor malfunction
-
  1. Air fuel ratio sensor
Lean/Rich
Lean
Heated oxygen sensor malfunction
-
  1. Heated oxygen sensor
  2. Gas leak from exhaust system
C
Lean/Rich
Rich
Heated oxygen sensor malfunction
-
  1. Heated oxygen sensor
  2. Gas leak from exhaust system
Lean
Lean
Actual air fuel ratio lean
May occur
  1. Extremely rich or lean actual air fuel ratio
  2. Gas leak from exhaust system
D
Rich
Rich
Actual air fuel ratio rich
-
  1. Extremely rich or lean actual air fuel ratio
  2. Gas leak from exhaust system
Lean: During Control the Injection Volume for A/F sensor, the air fuel ratio sensor output voltage (AFS) is consistently higher than 3.4 V, and the heated oxygen sensor output voltage (O2S) is consistently below 0.4 V.
Rich: During Control the Injection Volume for A/F sensor, the AFS voltage is consistently below 3.1 V, and the O2S voltage is consistently higher than 0.55 V.
Lean/Rich: During Control the Injection Volume for A/F sensor of the Active Test, the output voltages of the air fuel ratio sensor and heated oxygen sensor alternate correctly.


B
REPLACE AIR FUEL RATIO SENSOR (HILUX_TGN26 RM00000142300ZX.html)

C
Go to step 6

D
CHECK EXTREMELY RICH OR LEAN ACTUAL AIR FUEL RATIO, REPAIR CAUSE AND GO TO STEP 3 (HILUX_TGN26 RM000000WC30OUX.html)
A


3.INSPECT FOR EXHAUST GAS LEAK

  1. Inspect for exhaust gas leakage.

    OK:
    No gas leakage.


NG
REPAIR OR REPLACE EXHAUST GAS LEAK POINT
OK


4.REPLACE FRONT EXHAUST PIPE ASSEMBLY (TWC: FRONT CATALYST AND REAR CATALYST)

  1. Replace the front exhaust pipe assembly (HILUX_TGN26 RM00000135901GX.html).


NEXT


5.CHECK WHETHER DTC OUTPUT RECURS

  1. Connect the intelligent tester to the DLC3.

  1. Turn the ignition switch to ON and turn the tester on.

  1. Clear the DTCs (HILUX_TGN26 RM000000PDK12LX.html).

  1. Drive the vehicle at a speed between 64 km/h and 113 km/h (40 mph and 70 mph) for at least 10 minutes.

  1. Enter the following menus: Powertrain / Engine / DTC.

  1. Read the DTCs (Pending DTCs).

    Result:
    Pending DTC is not output

NEXT

END

6.INSPECT FOR EXHAUST GAS LEAK

  1. Inspect for exhaust gas leakage.

    OK:
    No gas leakage.


NG
REPAIR OR REPLACE EXHAUST GAS LEAK POINT
OK

REPLACE HEATED OXYGEN SENSOR (HILUX_TGN26 RM00000159M00JX.html)