Ecd System (For I-Art) Data List / Active Test

Engine Hybrid System. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
1Kd-Ftv Engine Control. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
  1. DATA LIST

  1. i-ART System

  1. Engine Control

  1. Compression

  1. Vehicle Information

  1. Diesel Injection

  1. EGR System

  1. Diesel Throttle System

  1. VN Turbo System

  1. Diesel Starting

  1. Diesel Rough

  1. Diesel Power

  1. AT (for Automatic Transmission)

  1. ACTIVE TEST

  1. SYSTEM CHECK

Ecd System (For I-Art) -- Data List / Active Test



DATA LIST
HINT:
Using the GTS to read the Data List allows the values or states of switches, sensors, actuators and other items to be read without removing any parts. This non-intrusive inspection can be very useful because intermittent conditions or signals may be discovered before parts or wiring is disturbed. Reading the Data List information early in troubleshooting is one way to save diagnostic time.
NOTICE:
In the table below, the values listed under "Normal Condition" are reference values. Do not depend solely on these reference values when deciding whether a part is faulty or not.
  1. Warm up the engine.

  2. Turn the ignition switch off.

  3. Connect the GTS to the DLC3.

  4. Turn the ignition switch to ON.

  5. Start the engine.

  6. Turn the GTS on.

  7. Enter the following menus: Powertrain / Engine / Data List.

    HINT:
    1. To display the list box, press the pull down menu button next to "Primary". Then select a measurement group.
    2. When you select a measurement group, the ECU data belonging to that group is displayed.
    1. Measurement Group List / Description
      1. All Data / All data
      2. Primary / -
      3. Diesel General / Diesel general related data
      4. Common Rail / Diesel common rail system related data
      5. Common Rail (All) / Diesel common rail system (All data) related data
      6. Diesel EGR / Diesel EGR system related data
      7. Diesel Throttle / Diesel throttle system related data
      8. VN Turbo / VN turbo related data
      9. Diesel Exhaust / After treatment control system related data
      10. Diesel Starting / "Difficult to start" related data
      11. Diesel Rough Idle / "Rough idle" related data
      12. Diesel Lack of Power / "Lack of power" related data
      13. Diesel Knocking / "Knocking" related data
      14. Diesel Black Smoke / "Black smoke" related data
      15. Compression / Data used during "Check the Cylinder Compression" Active Test
      16. A/T / Automatic transaxle system related data
      17. Vehicle Information / Vehicle information
  8. Check the values by referring to the table below.

    NOTICE:
    1. Normal Condition: If no idling conditions are specified, the shift lever should be in the neutral position, and the A/C switch and all accessory switches should be OFF.
    2. "Result of real-vehicle check" is the assessment of one vehicle. Use it only for reference.

i-ART System

i-ART Learning Status #1 to #4
Tester Display
Measurement Item/Range
Normal Condition
Type
Cause of Out of Range
i-ART Learning Status #1
i-ART Learning Status #2
i-ART Learning Status #3
i-ART Learning Status #4
i-ART learning status/
OK or NG
OK: Normal
Calculated value
  1. Injector assembly
  2. Wire harness
  3. Fuel
  4. ECM
Symptoms when out of range:
Rough idle, black smoke, white smoke, poor drivability, insufficient output, knocking and engine starting trouble
Diagnostic Note:
  1. If the learned value for the i-ART injection volume stays at the minimum or maximum, this flag changes to NG.
  2. If the i-ART injection volume learned value reaches the minimum or maximum and the injection volume does not become the requested amount unless an update is performed, this flag changes to NG.
  3. This item is reset when the ignition switch is turned off.

i-ART Learning Status History #1 to #4
Tester Display
Measurement Item/Range
Normal Condition
Type
Cause of Out of Range
i-ART Learning Status History #1
i-ART Learning Status History #2
i-ART Learning Status History #3
i-ART Learning Status History #4
i-ART learning status history/
Min.: 0 Trip, Max.: 255 Trip
0 Trip
Calculated value
  1. Injector assembly
  2. Wire harness
  3. Fuel
  4. ECM
Symptoms when out of range:
Rough idle, black smoke, white smoke, poor drivability, insufficient output, knocking and engine starting trouble
Diagnostic Note:
  1. This is history data of flags set when the learned value for each injector is stuck.
  2. This item records the number of trips that i-ART Learning Status became NG (when the learning status of i-ART is abnormal, this history displays 1 or higher).
  3. If any of the counters is 1 or more when there are symptoms of rough idle, black smoke, white smoke, poor drivability, poor output, knocking, or starting trouble, or when any related DTCs are stored, the problem may have occurred due to foreign matter in the fuel system. Replace the fuel filter, etc. and perform repairs according to the troubleshooting procedures.
  4. This item is reset when the battery cable is disconnected or when DTCs are cleared.

Injector Leaking Count #1 to #4
Tester Display
Measurement Item/Range
Normal Condition
Type
Cause of Out of Range
Injector Leaking Count #1
Injector Leaking Count #2
Injector Leaking Count #3
Injector Leaking Count #4
Injector leaking count/
Min.: 0, Max.: 255
0
Calculated value
  1. Injector assembly
  2. Wire harness
  3. Fuel
  4. Fuel filter element sub-assembly
  5. ECM
Symptoms when out of range:
Rough idle, black smoke, white smoke, poor drivability, insufficient output, knocking and engine starting trouble
Diagnostic Note:
  1. The number of times each injector leaked
  2. When the drop in pressure (change in slope) is larger than the threshold and there is a time difference in the drop in pressure between this cylinder and other cylinders, the system determines that the injector leaked.
  3. If any of the counters is 1 or more when there are symptoms of rough idle, black smoke, white smoke, poor drivability, poor output, knocking, or starting trouble, or when any related DTCs are stored, the problem may have occurred due to foreign matter in the fuel system. Replace the fuel filter, etc. and perform repairs according to the troubleshooting procedures.
  4. This item is reset when the battery cable is disconnected or when DTCs are cleared.

Pre Injection Period
Tester Display
Measurement Item/Range
Normal Condition
Type
Cause of Out of Range
Pre Injection Period
Pre injection period/
Min.: 0 μs, Max.: 65535 μs
100 to 400 μs: After the engine is warmed up, the engine is idling and the vehicle is under normal atmospheric pressure (During triple pilot)
Calculated value
-
Symptoms when out of range:
Combustion noise, poor driveability, white smoke
Diagnostic Note:
  1. This is the injection timing before pilot 1 and 2.
  2. The pre-pilot injection timing displays the value calculated by the ECM.

Pre Injection Timing
Tester Display
Measurement Item/Range
Normal Condition
Type
Cause of Out of Range
Pre Injection Timing
Pre Injection Timing/
Min.: -3276.8 °CA, Max.: 3276.8 °CA
-13.2 to -9.2°CA: After the engine is warmed up, the engine is idling and the vehicle is under normal atmospheric pressure (During triple pilot)
Calculated value
-
Symptoms when out of range:
Combustion noise, poor driveability, white smoke
Diagnostic Note:
  1. This is the injection timing before pilot 1 and 2.
  2. The pre-pilot injection timing displays the value calculated by the ECM.

Total Injection Volume
Tester Display
Measurement Item/Range
Normal Condition
Type
Cause of Out of Range
Total Injection Volume
Total injection volume/
Min.: -640 mm3/st, Max.: 640 mm3/st
Idling: 2.0 to 11 mm3/st
Calculated value
-
Symptoms when out of range:
Combustion noise, poor driveability, white smoke
Diagnostic Note:
  1. Displays the total fuel injection volume for all cylinders (includes the pilot, main and after injection timing).
  2. This calculates the most recent fuel injection volume for each injector (Injection Volume #1 to #4). For example, #1 → #3 → #4 → #2 → #1, etc. (the value differs depending on engine speed and sampling timing).
  3. This can be acquired from the output value from the pressure sensors built into the injectors. This is an estimate of the actual injection volume based on the pressure drop behavior due to fuel injection.

Injection Volume #1 to #4
Tester Display
Measurement Item/Range
Normal Condition
Type
Cause of Out of Range
Injection Volume #1
Injection Volume #2
Injection Volume #3
Injection Volume #4
Injection volume/
Min.: -640 mm3/st, Max.: 640 mm3/st
Idling: 2.0 to 11 mm3/st
Calculated value
-
Symptoms when out of range:
Combustion noise, poor driveability, white smoke
Diagnostic Note:
  1. Displays the fuel injection volume for each injector (includes the pilot, main and after injection timing).
  2. Perform an inspection while comparing it with the injection volume.
  3. This can be acquired from the output value from the pressure sensors built into the injectors. This is an estimate of the actual injection volume based on the pressure drop behavior due to fuel injection.
  4. The compensation injection volume (Injection Feedback Val) for each cylinder is added to these values. Therefore, the value between cylinders may be different.

Fuel Pressure #1 to #4
Tester Display
Measurement Item/Range
Normal Condition
Type
Cause of Out of Range
Fuel Pressure #1
Fuel Pressure #2
Fuel Pressure #3
Fuel Pressure #4
Fuel pressure/
Min.: 0 kPa, Max.: 250000 kPa
Idling: 30000 to 50000 kPa
Sensor output (fuel pressure sensor (injector assembly))
  1. Fuel supply pump assembly
  2. High pressure pipes
  3. Injector assembly
  4. Feed pump (fuel supply pump assembly)
  5. Fuel filter element sub-assembly
  6. Pressure discharge valve
  7. Air in the fuel pipes
  8. Lack of fuel
Diagnostic Note:
  1. Displays the fuel pressure for each injector.
  2. The output voltage from the pressure sensor in each injector is converted to a pressure value using the adjustment value for each cylinder which is read from the memory built into the injectors.
  3. This pressure value is not for pressure control, and it is influenced by the pressure pulsation due to fuel injection. Therefore, do not use it for comparing with Target Common Rail Pressure. Use Fuel Press instead for comparing with Target Common Rail Pressure.

Fuel Temperature #1 to #4
Tester Display
Measurement Item/Range
Normal Condition
Type
Cause of Out of Range
Fuel Temperature #1
Fuel Temperature #2
Fuel Temperature #3
Fuel Temperature #4
Fuel temperature/
Min.: -40°C, Max.: 140°C
Idling after engine warmed-up: 35 to 85°C (95 to 185°F)
Sensor output (fuel temperature sensor)
-
Diagnostic Note:
  1. Displays the fuel temperature of each injector.
  2. The output voltage from the pressure sensor in each injector acquired via INJ communication is converted to a temperature value using the adjustment value for each cylinder which is read from the memory built into the injectors.
  3. After fully cold soaking the engine, the fuel temperature is the same as the outside air temperature.

Engine Control

Calculate Load
Tester Display
Measurement Item/Range
Normal Condition
Type
Cause of Out of Range
Calculate Load
Load calculated by ECM/
Min.: 0%, Max.: 100%
  1. Idling: 3 to 25%
  2. Running without load (2500 rpm): 20 to 30%
Calculated by ECM
Malfunction in which turbo pressure or Mass Air Flow decreases
Diagnostic Note:
Calculated load = (Final injection volume / max. injection volume at current engine speed) x 100.

MAF
Tester Display
Measurement Item/Range
Normal Condition
Type
Cause of Out of Range
MAF
Air flow rate from mass air flow meter/
Min.: 0 gm/s, Max.: 400 gm/s
  1. Idling: 4 to 20 gm/s
  2. Running without load (2000 rpm): 14 to 58 gm/s
HINT:
Depends on EGR rate
Sensor output (mass air flow meter)
  1. Mass air flow meter
  2. Mass air flow meter circuit
  3. Intake related clog or leak
  4. Exhaust related clog
  5. Turbocharger sub-assembly
  6. Leak or clog in passages for turbocharger
  7. Malfunction in which EGR valve does not close
Symptoms when out of range:
Rough idling
Diagnostic Note:
  1. Based on the MAF, the ECM controls the fuel injection volume, injection timing, EGR, etc.
  2. If the value is always approximately 0 gm/s:
    1. Mass air flow meter power source circuit is open.
    2. VG circuit is open or shorted.
    3. EVG circuit is open.

Engine Speed
Tester Display
Measurement Item/Range
Normal Condition
Type
Cause of Out of Range
Engine Speed
Engine speed/
Min.: 0 rpm, Max.: 6000 rpm
  1. 50 to 400 rpm: Cranking
  2. 700 to 800 rpm: Idling with warm engine
Sensor output (crankshaft position sensor)
  1. Crankshaft position sensor
  2. Crankshaft position sensor circuit
Diagnostic Note:
When the crankshaft position sensor is malfunctioning, "Engine Speed" is approximately 0 or varies greatly from the actual engine speed.

Target Idle Engine Speed
Tester Display
Measurement Item/Range
Normal Condition
Type
Cause of Out of Range
Target Idle Engine Speed
Target idling engine speed/
Min.: 0 rpm, Max.: 10000 rpm
-
Target idling speed (ECM calculated value)
-

MAP
Tester Display
Measurement Item/Range
Normal Condition
Type
Cause of Out of Range
MAP
Absolute pressure inside intake manifold/
Min.: 0 kPa, Max.: 320 kPa
  1. Idling: 93 to 106 kPa (depends on barometric pressure and amount of EGR)
  2. Engine running at 3000 rpm: 106 to 125 kPa
Sensor output (manifold absolute pressure sensor)
  1. Manifold absolute pressure sensor
  2. Intake related clog or leak
  3. Exhaust related clog
  4. Turbocharger sub-assembly
  5. Leak or clog in passages for turbocharger
  6. EGR valve stuck open
  7. Exhaust leak
  8. Throttle valve stuck closed
Symptoms when out of range:
Lack of power
Diagnostic Note:
  1. When the ignition switch is ON or the vehicle is idling, the intake manifold absolute pressure and atmospheric pressure are approximately the same (standard atmospheric pressure = 101 kPa).
    Above approximately 1500 rpm, the turbo becomes effective and the pressure becomes higher than atmospheric pressure.
  2. Inspect while comparing with "Target Booster Pressure".
  3. With the accelerator fully open, if the actual manifold absolute pressure (MAP) is low compared to the target booster pressure by at least 20 kPa for 5 seconds or more, a feeling of insufficient power will occur.

Vehicle Speed
Tester Display
Measurement Item/Range
Normal Condition
Type
Cause of Out of Range
Vehicle Speed
Vehicle speed/
Min.: 0 km/h, Max.: 255 km/h
Actual vehicle speed
Sensor output (speed sensor)
  1. Speed sensor
  2. Speed sensor circuit

Coolant Temp
Tester Display
Measurement Item/Range
Normal Condition
Type
Cause of Out of Range
Coolant Temp
Engine coolant temperature/
Min.: -40°C, Max.: 140°C
After warming up engine: 70 to 90°C (158 to 194°F)
Sensor output (engine coolant temperature sensor)
  1. Engine coolant temperature sensor
  2. Thermostat
Symptoms when out of range:
Difficulty starting when engine is cold, rough idle, black smoke, lack of power
Diagnostic Note:
  1. If the value is -40°C (-40°F) or 140°C (284°F), the sensor circuit is open or shorted.
  2. After a long soak, the coolant temperature, intake air temperature and ambient temperature are approximately equal.

Intake Air
Tester Display
Measurement Item/Range
Normal Condition
Type
Cause of Out of Range
Intake Air
Intake air temperature/
Min.: -40°C, Max.: 140°C
Equivalent to temperature at location of mass air flow meter
Sensor output (intake air temperature sensor (built into mass air flow meter))
Intake air temperature sensor
Diagnostic Note:
  1. After a long soak, the engine coolant temperature, intake air temperature and ambient temperature are approximately equal.
  2. If the value is -40°C (-40°F) or 140°C (284°F), the sensor circuit is open or shorted.

Initial Engine Coolant Temp
Tester Display
Measurement Item/Range
Normal Condition
Type
Cause of Out of Range
Initial Engine Coolant Temp
Initial engine coolant temperature/
Min.: -40°C, Max.: 120°C
Engine coolant temperature when engine started
Sensor output when engine started
-
Diagnostic Note:
For freeze frame data, this tells whether the malfunction happened at a cold start or with a warm engine.

Initial Intake Air Temp
Tester Display
Measurement Item/Range
Normal Condition
Type
Cause of Out of Range
Initial Intake Air Temp
Initial intake air temperature/
Min.: -40°C, Max.: 120°C
Intake air temperature when engine started
Sensor output when engine started
-

Intake Air Temp (Turbo)
Tester Display
Measurement Item/Range
Normal Condition
Type
Cause of Out of Range
Intake Air Temp (Turbo)
Intake air temperature after intercooler/
Min.: -40°C, Max.: 190°C
70°C (158°F) or less
Sensor output (intake air temperature sensor after intercooler)
Decreased cooling efficiency of intercooler (contamination, clogging)
Diagnostic Note:
  1. This is the intake air temperature at the intake manifold (after the intercooler).
  2. During fail-safe operation, the value is set to 165°C (329°F). As the value is set to a high temperature, the turbo pressure may be suppressed and there may be a lack of power.

Glow Control Unit Duty
Tester Display
Measurement Item/Range
Normal Condition
Type
Cause of Out of Range
Glow Control Unit Duty
Glow control unit duty/
Min.: 0%, Max.: 127.5%
-
Result of ECU calculations
-
Diagnostic Note:
This is the ECM command.

Alternate Duty Ratio
Tester Display
Measurement Item/Range
Normal Condition
Type
Cause of Out of Range
Alternate Duty Ratio
Alternator generation duty ratio/
Min.: 0%, Max.: 100%
  1. No electrical load at idling:
    20 to 60%
  1. High electrical load at idling:
    100%
Duty value from ALT terminal
  1. Battery deterioration
  2. Alternator malfunction
  3. Electric load, lights, etc.
Diagnostic Note:
  1. This outputs the alternator generation duty and is used to determine the electrical load.
  2. Can be used to determine whether a higher-than-normal injection volume at idle, etc. is due to electrical loading or from some other source. For example, when the duty is not high but the idling injection volume is high, there is injector volume degradation or high engine friction.
  3. Can be used for judging whether or not a malfunctioning component in the electrical system is generating continual generation requests (e.g., battery deterioration is causing an unending full recharge request, etc.). Regardless of whether or not an auxiliary device like the A/C or heater is active, if the alternator duty is always at the maximum value, there is an electrical system abnormality, like battery deterioration.

Starter Signal
Tester Display
Measurement Item/Range
Normal Condition
Type
Cause of Out of Range
Starter Signal
Starter signal/
ON or OFF
ON: Cranking
-
  1. OFF malfunction (ignition switch (STA) is ON but the signal is OFF and the starter is operating): Wire harness is open or shorted to ground
  2. ON malfunction (ignition switch (STA) is off but the signal is ON and the starter is not operating): Wire harness is shorted to +B
  3. Operation malfunction: ignition switch malfunction, starter relay malfunction, starter malfunction, battery or battery cable is defective, or wire harness is open or shorted
Symptoms when out of range:
  1. Ignition switch is ON but the starter does not operate: Starting is not possible
  2. Ignition switch is off but the starter continues to operate: STA signal malfunction (P0617) is stored
Diagnostic Note:
Ignition switch (STA) output:
  1. ON: Starter is operating
  2. OFF: Starter is not operating

A/C Signal
Tester Display
Measurement Item/Range
Normal Condition
Type
Cause of Out of Range
A/C Signal
A/C (Air Conditioner) signal/
ON or OFF
ON: A/C on
A/C operation signal output from A/C amplifier
  1. ON: Operating
  2. OFF: Not operating
  1. A/C switch
  2. A/C amplifier
  3. A/C system malfunction, wire harness between A/C amplifier and ECU open or shorted
Symptoms when out of range:
OFF malfunction (OFF even when A/C switch is turned on):
  1. Engine speed decreases temporarily when the A/C is operating.

Stop Light Switch
Tester Display
Measurement Item/Range
Normal Condition
Type
Cause of Out of Range
Stop Light Switch
Stop light switch/
ON or OFF
  1. ON: Brake pedal depressed
  2. OFF: Brake pedal released
Switch output (stop light switch)
  1. OFF malfunction: Wire harness (stop light switch to ECM, stop light switch to +B) open or shorted to ground
  2. ON malfunction: Wire harness (stop light switch to ECM) shorted to +B
  3. Stop light switch
Symptoms when out of range:
Stop light switch malfunction DTC P0504 is stored
Diagnostic Note:
Stop light switch (STP) operation condition:
  1. ON: Light is on (Brake pedal is depressed)
  2. OFF: Light is off (Brake pedal is released)

Immobiliser Communication
Tester Display
Measurement Item/Range
Normal Condition
Type
Cause of Out of Range
Immobiliser Communication
Immobiliser communication/
ON or OFF
  1. ON: Normal
  2. OFF: Engine cannot be started due to immobiliser communication malfunction
-
  1. Use of a non-registered key
  2. Key battery is fully depleted

Neutral Position SW Signal
Tester Display
Measurement Item/Range
Normal Condition
Type
Cause of Out of Range
Neutral Position SW Signal
Park/neutral position switch status/
ON or OFF
ON: Shift lever in neutral
Switch output (Park/neutral position switch)
-

Clutch Switch
Tester Display
Measurement Item/Range
Normal Condition
Type
Cause of Out of Range
Clutch Switch
Clutch switch/
ON or OFF
ON: Clutch pedal depressed
Switch output (Clutch switch assembly for cruise control system)
-
Symptoms when out of range:
The cruise control may not function properly or may not function at all.

Battery Voltage
Tester Display
Measurement Item/Range
Normal Condition
Type
Cause of Out of Range
Battery Voltage
Battery voltage/
Min.: 0 V, Max.: 15 V
11 to 14 V
-
-
Symptoms when out of range:
If 5 V or less, starting becomes difficult
Diagnostic Note:
If 11 V or less, characteristics of some electrical components change.

Atmosphere Pressure
Tester Display
Measurement Item/Range
Normal Condition
Type
Cause of Out of Range
Atmosphere Pressure
Atmospheric pressure value/
Min.: 50 kPa, Max.: 120 kPa
Actual atmospheric pressure
Sensor output (atmospheric pressure sensor (built into ECM))
Atmospheric pressure sensor itself has failed (atmospheric pressure sensor is inside the ECM)
Diagnostic Note:
  1. With the ignition switch ON, when the difference between the atmospheric pressure sensor and intake manifold absolute pressure is 10 kPa or more, there is a malfunction in one of the sensors.
  2. With the ignition switch ON, when the atmospheric pressure is 0 kPa or 140 kPa, there is a malfunction in the sensor circuit.
  3. Standard atmospheric pressure: 101 kPa.
  4. For every 100 m increase in elevation, pressure drops by 1 kPa.
    This varies by weather (high atmospheric pressure, low atmospheric pressure).

ACT VSV
Tester Display
Measurement Item/Range
Normal Condition
Type
Cause of Out of Range
ACT VSV
A/C cut status for Active Test/
ON or OFF
-
-
-
Diagnostic Note:
"Control the A/C Cut Signal" Active Test support data.

TC and TE1
Tester Display
Measurement Item/Range
Normal Condition
Type
Cause of Out of Range
TC and TE1
TC and TE1 connection status for Active Test/
ON or OFF
-
-
-
Diagnostic Note:
When the "Connect the TC and TE1" Active Test is performed, the system behaves as if TC and CG were connected.

# Codes (Include History)
Tester Display
Measurement Item/Range
Normal Condition
Type
Cause of Out of Range
# Codes (Include History)
Number of codes/
Min.: 0, Max.: 255
-
-
-
Diagnostic Note:
Number of DTCs appearing at least once during the last 40 times the vehicle was warmed up.

Check Mode
Tester Display
Measurement Item/Range
Normal Condition
Type
Cause of Out of Range
Check Mode
Check mode/
ON or OFF
ON: Check mode on
-
-
Diagnostic Note:
Check Mode: The mode in which certain DTCs can be detected more easily and with higher sensitivity.

MIL
Tester Display
Measurement Item/Range
Normal Condition
Type
Cause of Out of Range
MIL
MIL status/
ON or OFF
OFF: MIL off
-
-

Engine Run Time
Tester Display
Measurement Item/Range
Normal Condition
Type
Cause of Out of Range
Engine Run Time
Engine run time/
Min.: 0 sec., Max.: 65535 sec.
Time after the ignition switch turned to ON
Result of ECU calculations (using the engine speed)
-
Diagnostic Note:
Time passed since the ignition switch was turned to ON.

Time after DTC Cleared
Tester Display
Measurement Item/Range
Normal Condition
Type
Cause of Out of Range
Time after DTC Cleared
Time after DTC cleared/
Min.: 0 min., Max.: 65535 min.
Time after DTCs cleared
-
-
Diagnostic Note:
Time elapsed since the DTCs were cleared (or shipment from the factory).

Distance from DTC Cleared
Tester Display
Measurement Item/Range
Normal Condition
Type
Cause of Out of Range
Distance from DTC Cleared
Distance driven after DTC cleared/
Min.: 0 km, Max.: 65535 km
Distance driven after DTCs cleared
-
-
Diagnostic Note:
  1. Distance driven since the DTCs were cleared.
  2. (Data List "Distance from DTC clear") - (Freeze frame data "Distance from DTC cleared") = Distance driven since the abnormality occurred.

Warmup Cycle Cleared DTC
Tester Display
Measurement Item/Range
Normal Condition
Type
Cause of Out of Range
Warmup Cycle Cleared DTC
Warmup cycles after DTC cleared/
Min.: 0, Max.: 255
-
-
-
Diagnostic Note:
  1. Number of engine warmup since DTCs were cleared.
  2. (Data List "Warmup Cycle Cleared DTC") - (Freeze frame data "Warmup Cycle Cleared DTC") = Warmup cycles since the abnormality occurred.

OBD Requirements
Tester Display
Measurement Item/Range
Normal Condition
Type
Cause of Out of Range
OBD Requirements
Identifying OBD requirement
-
-
-
Diagnostic Note:
Not OBD compliant

Number of Emission DTC
Tester Display
Measurement Item/Range
Normal Condition
Type
Cause of Out of Range
Number of Emission DTC
Number of emissions-related DTCs
-
-
-

Complete Parts Monitor
Tester Display
Measurement Item/Range
Normal Condition
Type
Cause of Out of Range
Complete Parts Monitor
Complete parts monitor/
Not Avl or Avail
-
-
-

Engine Start Time
Tester Display
Measurement Item/Range
Normal Condition
Type
Cause of Out of Range
Engine Start Time
Engine start time/
Min.: 0 ms, Max.: 267000 ms
-
-
-
Diagnostic Note:
Time necessary for the engine to start.

Fuel Remaining Volume
Tester Display
Measurement Item/Range
Normal Condition
Type
Cause of Out of Range
Fuel Remaining Volume
Amount of remaining fuel/
Min.: 0 %, Max.: 100 %
-
-
-

Accel Position
Tester Display
Measurement Item/Range
Normal Condition
Type
Cause of Out of Range
Accel Position
Accelerator position status/
Min.: 0%, Max.: 100%
  1. Accelerator pedal released:
    0%
  2. Accelerator pedal fully depressed:
    100%
  1. Accelerator pedal position sensor opening position
  2. ECT requested opening position
  3. Cruise requested opening position
  4. VSC requested opening position
-
Diagnostic Note:
  1. "Accel Position" is the accelerator opening amount (%) for engine control use.
  2. When the accelerator pedal position sensor output itself (Accelerator Position 1, Accelerator Position 2) is in the normal voltage range, another actuator malfunction has caused the fail-safe function to restrict the accelerator.
  3. Without cruise, ECT or VSC requests, and without accelerator restriction by the fail-safe function, this is adjusted in proportion to the amount the accelerator pedal is depressed by the driver.
  4. Accelerator pedal released: 0%
  5. Accelerator pedal fully depressed: 100%
HINT:
Accel Sens. No.1 Volt % and Accel Sens. No.2 Volt % express the value obtained by dividing the output voltage from the accelerator pedal position sensor by 5. This is used only for diagnosing malfunctions in the accelerator pedal position sensor. Under normal conditions, it is sufficient to only check the final accelerator opening angle value "Accel Position".

Accel Sens. No.1 Volt %
Tester Display
Measurement Item/Range
Normal Condition
Type
Cause of Out of Range
Accel Sens. No.1 Volt %
Accelerator position No. 1/
Min.: 0%, Max.: 100%
  1. Accelerator pedal released:
    10 to 22%
  2. Accelerator pedal fully depressed:
    52 to 90%
Sensor output (Accelerator pedal position sensor)
-
Diagnostic Note:
Read value with ignition switch ON (do not start engine).

Accel Sens. No.2 Volt %
Tester Display
Measurement Item/Range
Normal Condition
Type
Cause of Out of Range
Accel Sens. No.2 Volt %
Accelerator position No. 2/
Min.: 0%, Max.: 100%
  1. Accelerator pedal released:
    24 to 40%
  2. Accelerator pedal fully depressed:
    68 to 99%
Sensor output (Accelerator pedal position sensor)
-
Diagnostic Note:
Read value with ignition switch ON (do not start engine).

Swirl Control Valve VSV
Tester Display
Measurement Item/Range
Normal Condition
Type
Cause of Out of Range
Swirl Control Valve VSV
Status of vacuum switching valve (for swirl control valve)/
ON or OFF
ON: Idling
-
-

Compression

Engine Speed of Cyl #1 to Engine Speed of Cyl #4
Tester Display
Measurement Item/Range
Normal Condition
Type
Cause of Out of Range
Engine Speed of Cyl #1
Engine Speed of Cyl #2
Engine Speed of Cyl #3
Engine Speed of Cyl #4
Engine speed for No. 1 to No. 4 cylinder/
Min.: 0 rpm, Max.: 51199 rpm
Engine speeds of all cylinders almost same
-
Compression goes down
Symptoms when out of range:
When the engine speeds of all cylinders are not equal, idling will be rough.
Diagnostic Note:
  1. Output only when the "Check the Cylinder Compression" Active Test is performed.
  2. Indicates the speed of each cylinder when cranking.
    Example - Normal: Engine speeds of all cylinders are approximately equal.
    When No. 1 cylinder compression is low, "Engine Speed of Cyl #1" is approximately 300 rpm, and "Engine Speed of Cyl #2 to #4" is approximately 200 rpm.

Av Engine Speed of All Cyl
Tester Display
Measurement Item/Range
Normal Condition
Type
Cause of Out of Range
Av Engine Speed of All Cyl
Engine speed for all cylinders/
Min.: 0 rpm, Max.: 51199 rpm
-
-
-
Diagnostic Note:
  1. Output only when the Active Test "Check the Cylinder Compression" is performed.
  2. Indicates the average engine speed of all cylinders during cranking.

Vehicle Information

Model Code
Tester Display
Measurement Item/Range
Normal Condition
Type
Cause of Out of Range
Model Code
Model code
-
-
-
Diagnostic Note:
Identifying model code: KUN#

Engine Type
Tester Display
Measurement Item/Range
Normal Condition
Type
Cause of Out of Range
Engine Type
Engine type
-
-
-
Diagnostic Note:
Identifying engine type: 1KDFTV

Cylinder Number
Tester Display
Measurement Item/Range
Normal Condition
Type
Cause of Out of Range
Cylinder Number
Cylinder number/
Min.: 0, Max.: 255
-
-
-
Diagnostic Note:
Identifying cylinder number: 4

Transmission Type
Tester Display
Measurement Item/Range
Normal Condition
Type
Cause of Out of Range
Transmission Type
Transaxle type/
MT or ECT 5th
-
-
-
Diagnostic Note:
Identifying transaxle type:
  1. MT: Manual transaxle
  2. ECT 5th: Automatic transaxle

Destination
Tester Display
Measurement Item/Range
Normal Condition
Type
Cause of Out of Range
Destination
Destination
-
-
-
Diagnostic Note:
Identifying destination: W

Model Year
Tester Display
Measurement Item/Range
Normal Condition
Type
Cause of Out of Range
Model Year
Model year/
Min.: 1900, Max.: 2155
-
-
-
Diagnostic Note:
Identifying model year: 20##

System Identification
Tester Display
Measurement Item/Range
Normal Condition
Type
Cause of Out of Range
System Identification
System identification
-
-
-
Diagnostic Note:
Used for identifying the engine system: Diesel (diesel engine)

VN Turbo Type
Tester Display
Measurement Item/Range
Normal Condition
Type
Cause of Out of Range
VN Turbo Type
VN turbo type/
Not Avl, Commo, Vacuum, CAN com, DC
DC*
HINT:
*: "DC" refers to the DC motor system.
-
-
Diagnostic Note:
Indicates the VN turbo vane actuation method.
  1. DC motor system.
  2. Negative-pressure diaphragm system.
  3. Step motor system.

Diesel Injection

Target Common Rail Pressure
Tester Display
Measurement Item/Range
Normal Condition
Type
Cause of Out of Range
Target Common Rail Pressure
Target common rail pressure/
Min.: 0 kPa, Max.: 250000 kPa
30000 to 200000 kPa when engine running
Target common rail pressure (ECU calculated value)
-
Diagnostic Note:
  1. Inspect the (actual) fuel pressure, comparing it with the common rail target value.
  2. Considered normal when the actual fuel pressure is within +/-5000 kPa of the target fuel pressure under stable conditions when idling after warming up the engine.

Fuel Press
Tester Display
Measurement Item/Range
Normal Condition
Type
Cause of Out of Range
Fuel Press
Fuel pressure/
Min.: 0 kPa, Max.: 250000 kPa
Idling: 30000 to 50000 kPa
Sensor output (fuel pressure sensor)
  1. Fuel supply pump assembly
  2. High pressure pipes
  3. Injector assembly
  4. Feed pump (fuel supply pump assembly)
  5. Fuel filter element sub-assembly
  6. Pressure discharge valve
  7. Air in the fuel pipes
  8. Lack of fuel
Symptoms when out of range:
Difficult to start, poor driveability, lack of power, abnormal combustion noise
Diagnostic Note:
  1. Fuel Press indicates the output value from the No. 1 injector assembly (fuel pressure sensor).
  2. Inspect by comparing the fuel pressure with the target fuel pressure.
  3. When in a stable condition such as when idling after warming up the engine, the fuel pressure is within +/-5000 kPa of the target fuel pressure.
  4. The ECM uses fuel pressure for feedback control of the target fuel pressure via the fuel supply pump assembly.
    The injection amount is determined based on the injection timing and fuel pressure.
    Also, the spray pattern is selected based on the fuel pressure.
  5. For startup, at least 25000 kPa of fuel pressure is needed (take care as there is a response lag when the pressure rises).
  6. When the fuel pressure is below 25000 kPa, it may cause rough idling.
  7. When the fuel pressure has decreased by 20000 kPa from the target fuel pressure, there may be a lack of power.
  8. If actual fuel pressure is 5000 kPa higher than the target fuel pressure, P1229 will be stored. When the actual fuel pressure is lower than the target fuel pressure, "P1608 Lack of Power" may be detected depending on the degree of deviation from the target pressure.
  9. When the fuel pressure is higher than 220000 kPa, DTC P0088 will be stored.

Common Rail Pres Sens 2
Tester Display
Measurement Item/Range
Normal Condition
Type
Cause of Out of Range
Common Rail Pres Sens 2
Fuel pressure/
Min.: 0 kPa, Max.: 250000 kPa
Idling: 30000 to 50000 kPa
Sensor output (fuel pressure sensor)
  1. Fuel supply pump assembly
  2. High pressure pipes
  3. Injector assembly
  4. Feed pump (fuel supply pump assembly)
  5. Fuel filter element sub-assembly
  6. Pressure discharge valve
  7. Air in the fuel pipes
  8. Lack of fuel
Symptoms when out of range:
Poor driveability, lack of power, abnormal combustion noise.
Diagnostic Note:
Common Rail Pres Sens 2 indicates the output value from the No. 4 injector assembly (fuel pressure sensor).

Target Pump SCV Current
Tester Display
Measurement Item/Range
Normal Condition
Type
Cause of Out of Range
Target Pump SCV Current
Final pump current target value/
Min.: 0 mA, Max.: 4000 mA
Idling: 923 to 1123 mA
Target value control (pump current)
  1. Suction control valve malfunction
  2. Clogged fuel filter element sub-assembly
Symptoms when out of range:
Difficulty starting, lack of power or rough idling
Diagnostic Note:
  1. ECU-calculated value for the suction control valve actuation target current.
  2. Value is large when a high fuel pressure is desired.
  3. Normally, the value is between 800 and 2500 mA.
  4. If the value is stuck at 3000 mA or higher, it indicates that the operation is poor (poor movement due to deposits, etc.).
  5. When this deviates from the standard value, it indicates that for some reason, even though the pump is running hard, the actual fuel pressure is inconsistent with the target fuel pressure.

Pump SCV Learning Value
Tester Display
Measurement Item/Range
Normal Condition
Type
Cause of Out of Range
Pump SCV Learning Value
Pump SCV learning value/
Min.: -4096 mA, Max.: 4095.8 mA
  1. Min.: -100 mA
  2. Max.: 100 mA
Learned value
  1. Suction control valve malfunction
  2. Clogged fuel filter element sub-assembly
Symptoms when out of range:
Difficulty starting, lack of power or rough idling
Diagnostic Note:
If the value is stuck at 200 mA or higher or -200 mA or less, it indicates that the operation is poor (poor movement due to deposits, etc.).

Inj. FB Vol. for Idle
Tester Display
Measurement Item/Range
Normal Condition
Type
Cause of Out of Range
Inj. FB Vol. for Idle
Idle stability status integral control volume/
Min.: -80 mm3/st, Max.: 79 mm3/st
-10 to 10 mm3/st
-
-
Symptoms when out of range:
Engine friction problem, compression problem or injector breakdown
Diagnostic Note:
  1. When the actual engine speed does not match the target idling speed, this corrects the injection volume.
    If this item displays 10 mm3/st or more or -10 mm3/st or less even with the engine completely warmed up and the air conditioning and other electrical loads off, the internal parts of the engine may be damaged, or the fuel injection system or other auxiliary components may be malfunctioning.
  2. Only calculated and reflected at idle.

Idle Signal Output Value
Tester Display
Measurement Item/Range
Normal Condition
Type
Cause of Out of Range
Idle Signal Output Value
Idle signal output value/
Min.: 0, Max.: 255
  1. Idling: 1
  2. Not idling: 0
-
-
Diagnostic Note:
  1. A Piezo injector has a big operation noise when idling. To reduce the noise level, this item lowers driving energy while idling. This item displays the value for controlling driving energy.
  2. If the value is abnormal, DTC P1626 and P1627 will be stored.
  3. If the injector is not a Piezo injector, the value will be always "0".

Injection Volume
Tester Display
Measurement Item/Range
Normal Condition
Type
Cause of Out of Range
Injection Volume
Injection volume/
Min.: 0 mm3/st, Max.: 1279.98 mm3/st
Idling: 2.0 to 11 mm3/st
Calculated value
-
Diagnostic Note:
  1. Injection amount for each combustion.
  2. If injector assemblies are clogged, fuel quality is poor, the fuel filter element sub-assembly is clogged, or engine friction increases, "Injection Volume" will increase.
  3. If there is a malfunction due to low turbocharger pressure or a low intake air volume, the injection volume is limited and there is a lack of power.

Fuel Return Temp
Tester Display
Measurement Item/Range
Normal Condition
Type
Cause of Out of Range
Fuel Return Temp
Fuel return temperature/
Min.: -40°C, Max.: 140°C
Idling after engine warmed-up: 35 to 85°C (95 to 185°F)
-
-

Injection Pressure Correction
Tester Display
Measurement Item/Range
Normal Condition
Type
Cause of Out of Range
Injection Pressure Correction
Injection pressure feedback compensation volume/
Min.: -500 mm3/st, Max.: 780 mm3/st
-400 to 400 mm3/st at standard temperature
Calculated value
  1. Suction control valve malfunction
  2. Clogged fuel filter element sub-assembly
Diagnostic Note:
  1. When the (actual) fuel pressure is equal to the target fuel pressure, this value becomes 0.
  2. This indicator can be used for diagnosing supply pump related malfunctions.
  3. When this value (absolute value) is large, it indicates that the difference between the actual and target fuel pressure is also large.
    A positive value indicates that the pressure feed is being increased due to insufficient pressure. A negative value indicates that pressure is being reduced due to excessive rail pressure.
    When the suction control valve does not close properly, it causes rail overpressure, and this value and the "Pump SCV Learning Value" slip to the negative volume side.

Injection Feedback Val #1 to Injection Feedback Val #4
Tester Display
Measurement Item/Range
Normal Condition
Type
Cause of Out of Range
Injection Feedback Val #1
Injection Feedback Val #2
Injection Feedback Val #3
Injection Feedback Val #4
Injection volume correction for each cylinder/
Min.: -10 mm3/st, Max.: 10 mm3/st
Idling: -3.0 to 3.0 mm3/st
Learned value
  1. Injector clogging
  2. Injector deterioration
  3. Decrease in cylinder compression
  4. Injector compensation code is incorrectly set (forgot to input code after replacement or made mistake during setting of code after replacing ECM with one from another vehicle)
Symptoms when out of range:
Rough idling, black smoke, white smoke, poor driveability, lack of power, abnormal combustion noise, difficult to start
Diagnostic Note:
  1. When idling after warmup, the injection amount for each cylinder is corrected to optimize the difference between the engine speed of each cylinder.
    Example: For cylinders that are slowing the engine speed compared to other cylinders, the injection volume is increased.
  2. "Injection Feedback Val" more than 3.0 mm3/st: Injector breakdown is causing injection volume deviation, or insufficient compression is causing poor combustion.
  3. Even if "Injection Feedback Val" for a cylinder is less than -3.0 mm3/st, the cylinder with this value does not necessarily have a problem.
    HINT:
    1. The ECM adjusts each cylinder so that the average "Injection Feedback Val" of the 4 cylinders is approximately 0 mm3/st.
    2. If more than one cylinder has a positive correction value, a normal cylinder may have a value less than -3.0 mm3/st.

Pilot 1 Injection Period
Tester Display
Measurement Item/Range
Normal Condition
Type
Cause of Out of Range
Pilot 1 Injection Period
Pilot 1 injection period/
Min.: 0 μs, Max.: 65535 μs
Idling: 100 to 400 μs
Calculated value
-
Symptoms when out of range:
Combustion noise, poor driveability, white smoke
Diagnostic Note:
Check to see if "Pilot 1 Injection Period" is not zero when symptoms occur.

Pilot 2 Injection Period
Tester Display
Measurement Item/Range
Normal Condition
Type
Cause of Out of Range
Pilot 2 Injection Period
Pilot 2 injection period/
Min.: 0 μs, Max.: 65535 μs
Idling: 100 to 400 μs
Calculated value
-
Symptoms when out of range:
Combustion noise, poor driveability, white smoke
Diagnostic Note:
Check to see if "Pilot 2 Injection Period" is not zero when symptoms occur.

Main Injection Period
Tester Display
Measurement Item/Range
Normal Condition
Type
Cause of Out of Range
Main Injection Period
Main injection period/
Min.: 0 μs, Max.: 65535 μs
Idling: 100 to 400 μs
Calculated value
-
Diagnostic Note:
  1. When the fuel pressure becomes 15000 kPa or less, "Main Injection Period" is set to 0.
  2. When the engine will not start, confirm that injection is performed.
  3. When P0093, P0627 or P062D is stored, there is an engine stall request. At that time, "Main Injection Period" equals 0.
    HINT:
    As the engine stalls 1 minute after the MIL illuminates, freeze frame data cannot be checked.

After Injection Period
Tester Display
Measurement Item/Range
Normal Condition
Type
Cause of Out of Range
After Injection Period
After injection period/
Min.: 0 μs, Max.: 65535 μs
-
Calculated value
-
Diagnostic Note:
Check to see if "After Injection Period" is not zero when the following symptoms occur:
Black smoke, poor driveability.

Pilot 1 Injection Timing
Tester Display
Measurement Item/Range
Normal Condition
Type
Cause of Out of Range
Pilot 1 Injection Timing
Pilot 1 injection timing/
Min.: -70°CA, Max.: 20°CA
Idling after engine warmed up and vehicle under normal atmospheric pressure:
  1. -15.0 to -11°CA (During double pilot)
  2. -9.5 to -5.5°CA (During triple pilot)
Calculated value
-

Pilot 2 Injection Timing
Tester Display
Measurement Item/Range
Normal Condition
Type
Cause of Out of Range
Pilot 2 Injection Timing
Pilot 2 injection timing/
Min.: -50°CA, Max.: 20°CA
Idling after engine warmed up and vehicle under normal atmospheric pressure:
  1. -10.5 to -6.5°CA (During double pilot)
  2. -5.8 to -1.8°CA (During triple pilot)
Calculated value
-

Main Injection Timing
Tester Display
Measurement Item/Range
Normal Condition
Type
Cause of Out of Range
Main Injection Timing
Main injection timing/
Min.: -90°CA, Max.: 90°CA
Idling after engine warmed up and vehicle under normal atmospheric pressure:
  1. -4.5 to -0.5°CA (During double pilot)
  2. -2.0 to -2.0°CA (During triple pilot)
Calculated value
-
Diagnostic Note:
Use "Main Injection Timing" to check poor drivability when the following symptoms are present: Bad injection timing, black smoke, and white smoke.

After Injection Timing
Tester Display
Measurement Item/Range
Normal Condition
Type
Cause of Out of Range
After Injection Timing
After injection timing/
Min.: -10°CA, Max.: 50°CA
-
Calculated Value
-

Pressure Discharge Valve
Tester Display
Measurement Item/Range
Normal Condition
Type
Cause of Out of Range
Pressure Discharge Valve
Pressure discharge valve operation/
ON or OFF
ON: Pressure discharge valve open
-
-
Diagnostic Note:
This is the ECM command.

EGR System

Target EGR Position
Tester Display
Measurement Item/Range
Normal Condition
Type
Cause of Out of Range
Target EGR Position
EGR valve target opening amount/
Min.: 0%, Max.: 100%
Idling after engine warmed up: 0 to 90%
ECU-calculated value based on sensors (mass air flow meter, manifold absolute pressure sensor, intake air temperature (built into mass air flow meter), etc.)
-
Symptoms when out of range:
  1. When value is out of range and approaching 0%: mass air flow meter degradation, intake or exhaust system blockage
  2. When value is out of range and approaching 100%: EGR pipe blockage
Diagnostic Note:
  1. Fully open: 100%.
  2. Fully closed: 0%.
  3. Used for comparison to "Actual EGR Valve Pos.".

Actual EGR Valve Pos.
Tester Display
Measurement Item/Range
Normal Condition
Type
Cause of Out of Range
Actual EGR Valve Pos.
EGR valve position/
Min.: 0%, Max.: 100%
Idling after engine warmed up: 0 to 92%
Calculated from EGR valve position sensor
-
Symptoms when out of range:
  1. EGR valve stuck open: Poor starts (engine does not stop), black smoke, white smoke, lack of power
  2. EGR valve stuck closed: Increased turbo booster noise
Diagnostic Note:
  1. Fully open: 100%.
  2. Fully closed: 0%.
  3. Inspect while comparing to "Target EGR Position".
  4. Check the valve movement via the Active Test.
  5. Sometimes malfunctions only occur around a certain temperature, so refer to the engine coolant temperature and outside temperature at the time the malfunction occurred.

EGR Motor Duty #1
Tester Display
Measurement Item/Range
Normal Condition
Type
Cause of Out of Range
EGR Motor Duty #1
EGR valve motor duty/
Min.: 0 %, Max.: 100%
Idling after engine warmed up: 1 to 25%
-
-
Diagnostic Note:
  1. This EGR Motor Duty #1 is calculated based on Target EGR Valve Position to actuate the EGR valve.
  2. To 0%: Close side EGR valve actuation.
  3. To 100%: Open side EGR valve actuation.
  4. When this value is large but the actual valve position does not reach the target valve position, there is an unable to open malfunction.

EGR Operation Prohibit
Tester Display
Measurement Item/Range
Normal Condition
Type
Cause of Out of Range
EGR Operation Prohibit
EGR operation prohibition/
OK or NG
OK: Possible to perform "Control the EGR Step Position" and "Activate the EGR Valve Close" Active Tests
-
-
Diagnostic Note:
  1. OK: It is possible to perform the "Control the EGR Step Position" and "Activate the EGR Valve Close" Active Tests.
  2. NG: It is not possible to perform the "Control the EGR Step Position" and "Activate the EGR Valve Close" Active Tests.

EGR Close Lrn. Val.
Tester Display
Measurement Item/Range
Normal Condition
Type
Cause of Out of Range
EGR Close Lrn. Val.
EGR fully closed position learned value/
Min.: 0 V, Max.: 5 V
0 to 1 V
EGR valve position sensor value when EGR valve fully closed
-
Diagnostic Note:
  1. This value is the EGR position sensor output voltage.
  2. When the value is at the upper or lower limit of the normal range, it is possible that a foreign object is lodged in the EGR valve seat area.
  3. As the lower and upper limits are 0 V and 1 V respectively, if the value becomes stuck at either of these values, there is a malfunction in the lift sensor or the valve position may be misaligned (foreign matter is present, etc.).

EGR Close Lrn. Status
Tester Display
Measurement Item/Range
Normal Condition
Type
Cause of Out of Range
EGR Close Lrn. Status
EGR valve fully closed position learning status/
OK or NG
OK
-
-
Diagnostic Note:
  1. "OK" means the fully closed position learning has completed normally.
  2. When NG, the learned fully closed position may be outside of the normal range.
    When NG, there may be foreign matter stuck in the valve.
HINT:
After disconnecting and reconnecting the battery cable, if the ignition switch has not been turned off once, learning may not be completed.

EGR Cooler Bypass VSV
Tester Display
Measurement Item/Range
Normal Condition
Type
Cause of Out of Range
EGR Cooler Bypass VSV
Status of vacuum switching valve (for EGR cooler bypass Valve)/
ON or OFF
  1. ON: Vacuum switching valve (for EGR bypass valve) is ON
  2. OFF: Vacuum switching valve (for EGR bypass valve) is OFF
-
  1. Vacuum switching valve (for EGR bypass valve)
  2. Vacuum switching valve (for EGR bypass valve) circuit
Diagnostic Note:
  1. When EGR Cooler Bypass VSV is ON, the value for EGR Cooler Bypass Position is Cooler and, when EGR Cooler Bypass VSV is OFF, the value for EGR Cooler Bypass Position is Bypass.
  2. The EGR cooler bypass VSV is controlled by the ECM and the vacuum switching valve (for EGR bypass valve) is opened and closed by the vacuum created by the vacuum pump.

EGR Cooler Bypass Position
Tester Display
Measurement Item/Range
Normal Condition
Type
Cause of Out of Range
EGR Cooler Bypass Position
Status of the EGR Cooler Bypass Position/
Cooler or Bypass
  1. Cooler: EGR Cooler Bypass VSV is "ON"
  2. Bypass: EGR Cooler Bypass VSV is "OFF"
-
  1. Vacuum switching valve (for EGR bypass valve)
  2. Vacuum switching valve (for EGR bypass valve) circuit
Diagnostic Note:
  1. When EGR Cooler Bypass VSV is ON, the value for EGR Cooler Bypass Position is Cooler and, when EGR Cooler Bypass VSV is OFF, the value for EGR Cooler Bypass Position is Bypass.
  2. The EGR cooler bypass VSV is controlled by the ECM and the vacuum switching valve (for EGR bypass valve) is opened and closed by the vacuum created by the vacuum pump.

Diesel Throttle System

Throttle Sensor Volt %
Tester Display
Measurement Item/Range
Normal Condition
Type
Cause of Out of Range
Throttle Sensor Volt %
Absolute throttle position sensor/
Min.: 0%, Max.: 100%
  1. Ignition switch ON: 60 to 80%
  2. Warmed-up and idling: 10 to 80%
Sensor output (throttle position sensor)
-
Symptoms when out of range:
  1. Stuck closed: Engine stall, difficult to start, rough idling, lack of power, black smoke, white smoke
  2. Stuck open: Loud turbocharging sound, bad vibration when engine is stopped
  3. When the ECM detects a malfunction with the diesel throttle (MIL on), engine power is restricted but city driving is possible.
Diagnostic Note:
  1. Throttle position sensor output voltage is converted using 5 V = 100%.
  2. When fully closed: 14%.
  3. When fully open: 70%.
  4. When the ignition switch is turned from off to ON, the throttle valve fully opens once.
  5. When the ignition switch is turned from ON to off, the throttle valve fully closes once.

Target Throttle Position
Tester Display
Measurement Item/Range
Normal Condition
Type
Cause of Out of Range
Target Throttle Position
Target throttle position/
Min.: -128%, Max.: 127%
  1. Throttle valve fully opened: 0%
  2. Throttle valve fully closed: 100%
Value calculated by ECM
-
Diagnostic Note:
If there is a malfunction of the throttle actuator, compare the target and actual throttle position values for troubleshooting.

Actual Throttle Position
Tester Display
Measurement Item/Range
Normal Condition
Type
Cause of Out of Range
Actual Throttle Position
Actual diesel throttle position/
Min.: -20%, Max.: 120%
Idling after engine warmed-up: 0 to 92%
-
-
Symptoms when out of range:
  1. Stuck closed: Engine stall, difficult to start, lack of power, black smoke, rough idle
  2. Stuck open: Loud turbocharging sound, bad vibration when engine is stopped
  3. When ECM detects a malfunction of the diesel throttle (MIL on), engine power is restricted so that the vehicle can drive with a maximum speed of 80 to 100 km/h.
Diagnostic Note:
Closing percentage of the throttle valve.
  1. Fully closed: 100%.
  2. Fully open: 0%.
    HINT:
    There is no connection with the accelerator. However, under full load, the throttle is usually fully open (0%).

Throttle Motor Duty
Tester Display
Measurement Item/Range
Normal Condition
Type
Cause of Out of Range
Throttle Motor Duty
Diesel throttle motor duty/
Min.: 0%, Max.: 100%
-
-
-
Diagnostic Note:
When the moving force to open and close the diesel throttle valve increases, the value of the Throttle Motor Duty increases.

Throttle Close Learning Val.
Tester Display
Measurement Item/Range
Normal Condition
Type
Cause of Out of Range
Throttle Close Learning Val.
Throttle fully closed position learned value/
Min.: 0 deg, Max.: 84 deg
14.25 to 21.25 deg
-
-
Diagnostic Note:
  1. When the ignition switch is turned from ON to off and 5 seconds elapse, learning of "Throttle Close Learning Val." will be complete.
  2. When "Throttle Close Learning Val." is outside of the normal range, a foreign object may be lodged in the throttle valve.
  3. If the value is stuck at the upper limit of 21.25 deg, there is a chance that a malfunction is present.
    However, as the initial value for the learned value is 21.25 deg, it is necessary to check the value after learning is completed.

Diesel Throttle Learn Status
Tester Display
Measurement Item/Range
Normal Condition
Type
Cause of Out of Range
Diesel Throttle Learn Status
Diesel throttle learning history/
OK or NG
OK
-
-
Diagnostic Note:
  1. If the system is functioning properly, learning will be performed when the ignition switch is turned from ON to off.
  2. NG indicates that a foreign object may be lodged in the throttle valve or actuator components, or a disconnection/short exists in the signal wires.

VN Turbo System

Target Booster Pressure
Tester Display
Measurement Item/Range
Normal Condition
Type
Cause of Out of Range
Target Booster Pressure
Target booster pressure/
Min.: 0 kPa, Max.: 320 kPa
Driving vehicle on level surface at 3000 rpm with full load: 200 to 225 kPa
Value calculated by ECM
-
Diagnostic Note:
  1. Inspect while comparing with "MAP".
  2. With the accelerator fully open, if the actual manifold absolute pressure (MAP) is low compared to the target booster pressure by at least 20 kPa for 5 sec. or more, a feeling of a lack of power will occur.
  3. When the vehicle is driven with the engine speed at 3000 rpm or more and the accelerator pedal fully depressed, "MAP" is approximately equal to "Target Booster Pressure".

Boost Pressure Deviation
Tester Display
Measurement Item/Range
Normal Condition
Type
Cause of Out of Range
Boost Pressure Deviation
Boost pressure deviation/
Min.: -320 kPa, Max.: 320 kPa
-
-
-
Diagnostic Note:
Difference between target and actual boost pressure.

VN Turbo Command
Tester Display
Measurement Item/Range
Normal Condition
Type
Cause of Out of Range
VN Turbo Command
VN turbo command value/
Min.: 0%, Max.: 100%
0 to 98%
Controls the VN turbo vane opening position
-
Diagnostic Note:
  1. "VN Turbo Command" is a command value.
  2. 0%: Vanes fully open (contraction of actuation rods)
  3. 90% or more: Vanes fully closed (extension of actuation rods)
  4. When this value is large, the turbo works well.
  5. There is no actual opening angle data to handle the VN turbo command value.

Actual VN Position
Tester Display
Measurement Item/Range
Normal Condition
Type
Cause of Out of Range
Actual VN Position
Actual VN turbo position/
Min.: 0%, Max.: 127.5%
0 to 100%
-
-
Diagnostic Note:
If the vanes do not move smoothly or become stuck, the difference between the actual value and the target value ("VN Turbo Command") becomes larger, and as a result, the motor duty also becomes larger.

VN Position Sensor Out
Tester Display
Measurement Item/Range
Normal Condition
Type
Cause of Out of Range
VN Position Sensor Out
VN position sensor output voltage/
Min.: 0 V, Max.: 5 V
Idling after engine warmed-up: 1 to 3 V
-
-

VN Motor Duty
Tester Display
Measurement Item/Range
Normal Condition
Type
Cause of Out of Range
VN Motor Duty
VN turbo motor duty/
Min.: 0%, Max.: 127.5%
2 to 88%
-
-
Diagnostic Note:
If the vanes do not move smoothly, the duty will increase towards 100%.

VN Close Learn Value
Tester Display
Measurement Item/Range
Normal Condition
Type
Cause of Out of Range
VN Close Learn Value
VN turbo fully closed position learned value/
Min.: 0 V, Max.: 5 V
1.5 to 2 V
-
-

VN Close Learn Status
Tester Display
Measurement Item/Range
Normal Condition
Type
Cause of Out of Range
VN Close Learn Status
VN turbo fully closed position learning status/
OK or NG
OK
-
-
Diagnostic Note:
If learning is not complete, the vehicle performance may decrease (power output is low).

VN Turbo Max Angle
Tester Display
Measurement Item/Range
Normal Condition
Type
Cause of Out of Range
VN Turbo Max Angle
VN turbo maximum opening amount/
Min.: 0%, Max.: 100%
-
-
-
Diagnostic Note:
  1. The maximum vane opening amount is displayed in %.
  2. The VN turbo is operated between VN Turbo Max Angle and VN Turbo Min Angle when the Test the Turbo Charger Step Motor Active Test is performed.

VN Turbo Min Angle
Tester Display
Measurement Item/Range
Normal Condition
Type
Cause of Out of Range
VN Turbo Min Angle
VN turbo minimum opening amount/
Min.: 0%, Max.: 100%
-
-
-
Diagnostic Note:
  1. The minimum vane opening amount is displayed in %.
  2. The VN turbo is operated between VN Turbo Max Angle and VN Turbo Min Angle when the Test the Turbo Charger Step Motor Active Test is performed.

VN Turbo Operation prohibit
Tester Display
Measurement Item/Range
Normal Condition
Type
Cause of Out of Range
VN Turbo Operation prohibit
VN turbo operation prohibition/
OK or NG
OK: The "Test the Turbo Charger Step Motor" and "Activate the VN Turbo Open" Active Tests can be performed.
-
-
Diagnostic Note:
When NG is displayed, the ECM does not permit "Test the Turbo Charger Step Motor" and "Activate the VN Turbo Open" Active Tests to be performed.

Diesel Starting

Engine Speed (Starter Off)
Tester Display
Measurement Item/Range
Normal Condition
Type
Cause of Out of Range
Engine Speed (Starter Off)
Engine speed when starter off/
Min.: 0 rpm, Max.: 1594 rpm
-
-
-
Diagnostic Note:
Engine speed immediately after starting the engine.

Starter Count
Tester Display
Measurement Item/Range
Normal Condition
Type
Cause of Out of Range
Starter Count
Starter on count/
Min.: 0, Max.: 255
-
-
-
Diagnostic Note:
Number of times the starter turned on from the time the ignition switch was turned to ON.

Run Dist of Previous Trip
Tester Display
Measurement Item/Range
Normal Condition
Type
Cause of Out of Range
Run Dist of Previous Trip
Distance driven during previous trip/
Min.: 0 km, Max.: 261 km
-
-
-
Diagnostic Note:
Before 5 seconds elapse after starting the engine, which is the DTC P1604 (Startability Malfunction) detection duration, this parameter indicates the distance driven during the previous trip. After 5 seconds elapse after starting the engine, this parameter indicates the distance driven during the current trip calculated from the vehicle speed signal.
HINT:
  1. Run Dist of Previous Trip in the freeze frame data present when the startability malfunction occurred (DTC P1604 detected) indicates the distance driven during the previous trip, but in all other cases, such as for the snapshot data of the Data List (real-time measurements), or for freeze frame data present when DTCs other than P1604 were detected, the value indicates the distance driven during the current trip.
  2. If DTCs indicating insufficient power or problems with the diesel throttle or EGR valve are stored, confirm this item in the freeze frame data of the stored DTCs to determine the distance driven when the DTCs were stored. The distance driven can be used as a reference when troubleshooting.

Glow Request Lighting Time
Tester Display
Measurement Item/Range
Normal Condition
Type
Cause of Out of Range
Glow Request Lighting Time
Glow request lighting time/
Min.: 0 ms, Max.: 33423 ms
-
-
-
Diagnostic Note:
  1. By comparing Glow Request Lighting Time to IG-ON Time, the operation state (whether the engine was started, etc.) can be determined.
  2. If the malfunction occurred when starting a cold engine at 0°C (32°F) or less, this item is useful in determining whether the engine was started after the glow plug indicator lights turned off.

IG-ON Time
Tester Display
Measurement Item/Range
Normal Condition
Type
Cause of Out of Range
IG-ON Time
IG-ON Time/
Min.: 0 ms, Max.: 33423 ms
-
-
-
Diagnostic Note:
  1. By comparing Glow Request Lighting Time to IG-ON Time, the operation state (whether the engine was started, etc.) can be determined.
  2. If the malfunction occurred when starting a cold engine at 0°C (32°F) or less, this item is useful in determining whether the engine was started after the glow plug indicator lights turned off.

Immobiliser Fuel Cut History
Tester Display
Measurement Item/Range
Normal Condition
Type
Cause of Out of Range
Immobiliser Fuel Cut History
Immobiliser fuel cut history/
ON or OFF
OFF
-
-
Diagnostic Note:
If Immobiliser Fuel Cut History was "ON" when DTC P1604 (Startability Malfunction) was stored, the engine could not be started due to the immobiliser.

Diesel Rough

Rough Idle #1 to Rough Idle #4
Tester Display
Measurement Item/Range
Normal Condition
Type
Cause of Out of Range
Rough Idle #1
Rough Idle #2
Rough Idle #3
Rough Idle #4
Status of the rough idle #1 to #4/
ON or OFF
OFF
-
Injector assembly
Diagnostic Note:
  1. This item indicates cylinders which had speeds lower than the other cylinders.
  2. This item indicates cylinders which are likely to be the cause of rough idle.

Electric Duty Feedback Value
Tester Display
Measurement Item/Range
Normal Condition
Type
Cause of Out of Range
Electric Duty Feedback Value
Electric load feedback value/
Min.: 0 mm3/st, Max.: 39.8 mm3/st
0 to 3.3 mm3/st
-
-
Diagnostic Note:
Expected injection volume increase after the electrical load turns from off to on.

A/C Duty Feedback Value
Tester Display
Measurement Item/Range
Normal Condition
Type
Cause of Out of Range
A/C Duty Feedback Value
A/C load feedback value/
Min.: 0 mm3/st, Max.: 39.8 mm3/st
0 to 3.4 mm3/st
-
-
Diagnostic Note:
Expected injection volume increase after the A/C turns from off to on.

PS Duty Feedback Value
Tester Display
Measurement Item/Range
Normal Condition
Type
Cause of Out of Range
PS Duty Feedback Value
Power steering load feedback value/
Min.: 0 mm3/st, Max.: 39.8 mm3/st
0 mm3/st
-
-
Diagnostic Note:
Expected injection volume increase after the power steering turns from off to on.

Diesel Power

MAF Low
Tester Display
Measurement Item/Range
Normal Condition
Type
Cause of Out of Range
MAF Low
Mass air flow low/
ON or OFF
OFF
-
  1. Mass air flow meter sub-assembly (value is out of range)
  2. Intake system blockage
  3. Disconnected air hoses (intake system)
  4. EGR system (EGR valve closing malfunction)
  5. Nozzle vane (turbo) movement problems
Symptoms when out of range:
Lack of power
Diagnostic Note:
  1. When DTC P1608 is output, this item indicates whether the cause of lack of power is related to the intake air amount.
  2. This item indicates whether the intake air amount measured by the mass air flow meter sub-assembly was insufficient, which would cause the fuel injection volume to be reduced for a certain period of time. If this is the case, this item displays "ON" and DTC P1608 (lack of engine power) is stored.
  3. This item is "ON" when the intake air amount is low due to blockage in the intake system, disconnection of hoses or an excessive amount of EGR, and also when the intake air amount is measured to be low due to deterioration of the mass air flow meter sub-assembly.

Boost Pressure Low
Tester Display
Measurement Item/Range
Normal Condition
Type
Cause of Out of Range
Boost Pressure Low
Status of the Boost Pressure Low/
ON or OFF
OFF
-
  1. Nozzle vane (turbo) stuck
  2. Disconnected air hoses (intake system)
  3. Manifold absolute pressure sensor
  4. Atmospheric pressure sensor (built into ECM)
  5. Difference between atmospheric pressure and intake pressure
Symptoms when out of range:
Lack of power
Diagnostic Note:
  1. When DTC P1608 is output, this item indicates whether the cause of lack of power is due to the boost pressure.
  2. This item indicates whether the actual boost pressure was insufficient compared to the target boost pressure, which would cause the fuel injection volume to be reduced for a certain period of time. If this is the case, this item displays "ON" and DTC P1608 (lack of engine power) is stored.

Common Rail Pressure Low
Tester Display
Measurement Item/Range
Normal Condition
Type
Cause of Out of Range
Common Rail Pressure Low
Status of the Common Rail Pressure Low/
ON or OFF
OFF
-
  1. Suction control valve (movement problems)
  2. Fuel leak
  3. Fuel pressure sensor (built into injector assembly)
Symptoms when out of range:
Lack of power
Diagnostic Note:
  1. When DTC P1608 is output, this item indicates whether the cause of lack of power is the common rail pressure.
  2. This item indicates whether the actual common rail pressure was lower than the target pressure for a certain period of time. If this is the case, this item displays "ON" and DTC P1608 (lack of engine power) is stored.

Engine Coolant Temp High
Tester Display
Measurement Item/Range
Normal Condition
Type
Cause of Out of Range
Engine Coolant Temp High
Status of the Engine Coolant Temp High/
ON or OFF
OFF
-
  1. Engine coolant temperature sensor
  2. Engine coolant leak
  3. Radiator clog
Symptoms when out of range:
Lack of power
Diagnostic Note:
  1. When DTC P1608 is output, this item indicates whether the cause of lack of power is due to a high engine coolant temperature.
  2. This item indicates whether the fuel injection volume was reduced for a certain period of time due to a high engine coolant temperature (overheating). If this is the case, this item displays "ON" and DTC P1608 (lack of engine power) is stored.

MAF/Estimate MAF Ratio
Tester Display
Measurement Item/Range
Normal Condition
Type
Cause of Out of Range
MAF/Estimate MAF Ratio
Ratio of intake air amount to estimated intake air amount/
Min.: 0, Max.: 2.55
Engine speed 4000 rpm, EGR system off:
0.6 to 1.4
-
  1. Mass air flow meter sub-assembly
  2. Turbocharger sub-assembly
  3. Pipes between turbocharger sub-assembly and intake manifold are disconnected or leaking
  4. Pipes between mass air flow meter sub-assembly and turbocharger sub-assembly are disconnected or leaking
Symptoms when out of range:
Lack of power
Diagnostic Note:
  1. Even when the system is normal, the value may deviate from the range specified in Normal Condition for a short period of time (approximately 1 second).
  2. This item indicates the ratio of the intake air amount to the estimated intake air amount. The estimated air amount is calculated using the intake manifold pressure and intake air temperature.
  3. When DTC P1608 is stored, this item is useful in determining whether there is a problem in the turbocharger system or a disconnected or leaking pipe in the high pressure intake system when the boost pressure is insufficient.
  4. When performing troubleshooting, this information is only valid when there is a high load (the diesel throttle is fully open) and the EGR system is off.

AT (for Automatic Transmission)

Received MIL from ECT
Tester Display
Measurement Item/Range
Normal Condition
Type
Cause of Out of Range
Received MIL from ECT
MIL status from ECT/
ON or OFF
ON: MIL ON
-
-

Shift Position Sig from ECT
Tester Display
Measurement Item/Range
Normal Condition
Type
Cause of Out of Range
Shift Position Sig from ECT
Shift position signal from ECT/
1st, 2nd, 3rd, 4th, 5th or 6th
-
-
-

A/T Oil Temp from ECT
Tester Display
Measurement Item/Range
Normal Condition
Type
Cause of Out of Range
A/T Oil Temp from ECT
ATF temperature from ECT/
Min.: -40°C, Max.: 215°C
With engine cold: Equal to ambient temperature
-
-

SPD (NO)
Tester Display
Measurement Item/Range
Normal Condition
Type
Cause of Out of Range
SPD (NO)
Output shaft speed/
Min.: 0 rpm, Max.: 12750 rpm
-
-
-

ECT Lock Up
Tester Display
Measurement Item/Range
Normal Condition
Type
Cause of Out of Range
ECT Lock Up
Lock-up/
ON or OFF
ON: Lock-up operating
-
-

A/T Oil Temperature 1
Tester Display
Measurement Item/Range
Normal Condition
Type
Cause of Out of Range
A/T Oil Temperature 1
ATF temperature sensor value/
Min.: -40°C, Max.: 215°C
With engine cold:
Equal to ambient temperature
-
-
Diagnostic Note:
If the value is -40°C (-40°F) or 150°C (302°F), the ATF temperature sensor circuit is open or shorted.

ACTIVE TEST
HINT:
Using the GTS to perform Active Tests allows relays, VSVs, actuators and other items to be operated without removing any parts. This non-intrusive functional inspection can be very useful because intermittent operation may be discovered before parts or wiring is disturbed. Performing Active Tests early in troubleshooting is one way to save diagnostic time. Data List information can be displayed while performing Active Tests.
  1. Connect the GTS to the DLC3.

  2. Turn the ignition switch to ON.

  3. Turn the GTS on.

  4. Enter the following menus: Powertrain / Engine / Active Test.

  5. Perform the Active Test.

    Tester Display
    Test Part
    Control Range
    Diagnostic Note
    Activate the VSV for Swirl Control Valve
    Activate the No. 1 vacuum switching valve (for swirl control valve)
    ON/OFF
    Confirm that the vehicle is stopped and the engine is idling
    Control the A/C Cut Signal
    Control the A/C signal
    ON/OFF
    Confirm that the vehicle is stopped and the engine is idling
    Connect the TC and TE1
    Turn on the TC and TE1 connection
    ON/OFF
    -
    Control the EGR Step Position
    Control the electric EGR control valve assembly
    0 to 100%
    Test is possible when the following conditions are met:
    1. Ignition switch ON.
    2. Engine is stopped.
    Diesel Throttle Target Angle
    Control the diesel throttle valve
    0 to 90%
    Test is possible when the following conditions are met:
    1. Ignition switch ON.
    2. Engine is stopped.
    Test the Turbo Charger Step Motor
    Activate the turbocharger
    40 to 100%
    Test is possible when the following conditions are met:
    1. Ignition switch ON.
    2. Engine is stopped.
    Test the Fuel Leak
    Pressurize the common rail and check for fuel leaks
    Stop/Start
    1. Fuel pressure inside common rail pressurized to specified value and engine speed increased to 2000 rpm when ON is selected
    2. Above conditions preserved while test is ON
    HINT:
    If this Active Test is performed when the engine is cold, combustion may become unstable. However, this is not a malfunction. It is only necessary to confirm that the pressure rises to the target pressure and that there are no fuel leaks.
    Activate the VN Turbo Open
    Activate the turbocharger sub-assembly
    ON/OFF
    Confirm that the engine is running.
    Activate the EGR Valve Close
    Activate the electric EGR control valve assembly
    ON/OFF
    Confirm that the vehicle is stopped and the engine is idling
    Activate the VSV for EGR Cooler Bypass
    Activate the vacuum switching valve (for EGR cooler bypass Valve)
    Bypass/Half Pos/Cooler
    Test is possible when the following conditions are met:
    1. Engine warmed up
    2. Engine is idling
    3. Shift lever in neutral
    If performing the Active Test continuously, it must be finished within 5 minutes.
    Control the Select Cylinder Fuel Cut
    Selected cylinder (cylinder #1 to #4) injector fuel cut
    #1/#2/#3/#4
    ON/OFF
    Fuel injection is stopped while the test is ON.
    1. Confirm that the vehicle is stopped and the engine is idling.
    2. If the running condition of the engine does not worsen even though injection of the designated cylinder is stopped, the cylinder can be determined to be malfunctioning.
    Check the Cylinder Compression*
    Check the cylinder compression pressure
    ON/OFF
    Fuel injection stops in all cylinders.
HINT:
*: When cranking the engine, the Active Test measures the speed of each cylinder. In this Active Test, the fuel of all cylinders is cut when the engine is cranked for approximately 10 seconds.
At this time, the speed of each cylinder is measured. If the speed of one cylinder is more than the other cylinders, it can be determined that the compression pressure of that cylinder is lower than the other cylinders.
  1. Warm up the engine.
  2. Turn the ignition switch off.
  3. Connect the GTS to the DLC3.
  4. Turn the ignition switch to ON and turn the GTS on.
  5. Enter the following menus: Powertrain / Engine / Active Test / Check the Cylinder Compression.
    HINT:
    If the results are not displayed normally, select the display items from the Data List before performing the Active Test. Enter the following menus: Powertrain / Engine / Data List / Compression / Engine Speed of Cyl #1, Engine Speed of Cyl #2, Engine Speed of Cyl #3, Engine Speed of Cyl #4 and Av Engine Speed of All Cyl.
  6. While the engine is not running, press the RIGHT or LEFT button to change Check the Cylinder Compression to ON.
    HINT:
    After performing the above procedure, the "Check the Cylinder Compression" Active Test will start. Fuel injection for all cylinders is prohibited and the engine speed measurement of each cylinder enters standby mode.
  7. Crank the engine for about 10 seconds.
  8. Monitor the engine speed (Engine Speed of Cyl #1 to #4, Av Engine Speed of All Cyl) displayed on the GTS.
    HINT:
    At first, the GTS Display will show the engine speed measurement of each cylinder to be extremely high. After approximately 10 seconds of engine cranking, the engine speed measurement of each cylinder will change to the actual engine speed.
    NOTICE:
    1. After the "Check the Cylinder Compression" Active Test is turned on, it will automatically turn off after 255 seconds.
    2. When the "Check the Cylinder Compression" test is off and the engine is cranked, the engine will start.
    3. If the "Check the Cylinder Compression" test needs to be performed after it is turned on and performed once, press "EXIT" to return to the Active Test menu screen. Then perform the "Check the Cylinder Compression" test again.
    4. Use a fully-charged battery.

SYSTEM CHECK


  1. Activate the Pressure Discharge Valve Check

    HINT:
    1. This is the procedure for troubleshooting fuel pressure control malfunctions and combustion problems.
    2. Malfunctions can be determined by checking the fuel pressure when performing a fuel cut and operating the pressure discharge valve with the GTS.
    3. During "Pressure Discharge Valve Check", the GTS measures the fuel pressure while the engine is running, after the engine is stopped, and after the pressure discharge valve operates.

    1. Connect the GTS to the DLC3.

    2. Turn the ignition switch to ON.



    3. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
    4. Turn the GTS on.

      NOTICE:
      Confirm the following conditions:
      1. Engine is idling.
      2. Vehicle is stopped.
      3. Fuel pressure is not extremely high (below 100000 kPa).
      4. Fuel pressure is not extremely low (higher than 26000 kPa).
      5. Fuel pressure sensor is normal.
      6. Battery voltage is higher than 8 V.
      HINT:
      When the common rail pressure is unstable, the fuel pressure may decrease to a level where the test cannot be performed. In this situation, wait until the common rail pressure meets the test condition, and then perform the test.
    5. Enter the following menus: Powertrain / Engine / Utility / Pressure Discharge Valve Check.



    6. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
    7. Press "Next".



    8. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
    9. Press "Next" again to proceed.



    10. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
    11. Select the check type "Valve Check for Graph".

      1. Press "Next" again to proceed.

      2. Press "Start" again to proceed.


        Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.1Kd-Ftv Engine Control.Ecd System (For Dpf).Ecd System (For I-Art)  Data List / Active Test

        *1: When "Start" is pressed, the pressure discharge valve check begins.
        *2: If "Save" is pressed after the pressure discharge valve check, the data recorded during the valve check can be saved.


    12. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
    13. Select the check type "Close to Open Check" or "Always Closed Check".

      HINT:
      1. "Close to Open Check" opens the pressure discharge valve after the engine stops.
      2. "Always Closed Check" holds the pressure discharge valve closed during the check.
      1. Press "Next".

      2. Perform troubleshooting based on the measurement results.


        Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.1Kd-Ftv Engine Control.Ecd System (For Dpf).Ecd System (For I-Art)  Data List / Active Test


      HINT:
      1. During "Close to Open Check", if there is no large change in fuel pressure when the pressure discharge valve is closed while the engine is running and after the engine is stopped, and if the value is 0 kPa when the pressure discharge valve is open, the system is normal.
      2. Perform "Always Closed Check" if the value is not 0 kPa when the pressure discharge valve is open during "Close to Open Check". If the results are the same as during "Close to Open Check", there is a pressure discharge valve operation malfunction.
      3. If the fuel temperature is high, perform "Pressure Discharge Valve Check" after the fuel has cooled to the outside air temperature.
      4. If a large amount of fuel is leaking, the fuel pressure decreases when the engine is stopped. However, the condition of the pressure discharge valve can still be determined by comparing the measurement results of "Close to Open Check" and "Always Closed Check".

      Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.1Kd-Ftv Engine Control.Ecd System (For Dpf).Ecd System (For I-Art)  Data List / Active Test