Front Bumper (For Hatchback Without Sport Package) Reassembly

Vehicle Exterior. Yaris. Ncp93, 131
Exterior Panels Trim. Yaris. Ncp93, 131

  1. INSTALL FRONT SIDE MEMBER BRACKET SUB-ASSEMBLY LH

  2. INSTALL FRONT SIDE MEMBER BRACKET SUB-ASSEMBLY RH

  3. INSTALL FRONT NO. 1 BUMPER STONE DEFLECTOR BRACKET

  4. INSTALL WINDSHIELD WASHER JAR ASSEMBLY (for Cold Area Specification Vehicles)

  5. INSTALL WINDSHIELD WASHER JAR ASSEMBLY (except Cold Area Specification Vehicles)

  6. INSTALL FRONT BUMPER REINFORCEMENT

  7. INSTALL NO. 2 RADIATOR SIDE AIR SEAL

  8. INSTALL NO. 1 RADIATOR SIDE AIR SEAL

  9. INSTALL RADIATOR SUPPORT EXTENSION LH

  10. INSTALL RADIATOR SUPPORT EXTENSION RH

  11. INSTALL THERMISTOR ASSEMBLY

  12. INSTALL FRONT BUMPER SIDE RETAINER LH

  13. INSTALL FRONT BUMPER SIDE RETAINER RH

  14. INSTALL HEADLIGHT ASSEMBLY LH

  15. INSTALL HEADLIGHT ASSEMBLY RH

  16. INSTALL FOG LIGHT COVER LH

  17. INSTALL FOG LIGHT COVER RH

  18. INSTALL FOG LIGHT ASSEMBLY LH (w/ Fog Light)

  19. INSTALL FOG LIGHT ASSEMBLY RH (w/ Fog Light)

  20. INSTALL LOWER NO. 1 RADIATOR GRILLE

  21. INSTALL FRONT BUMPER HOLE COVER

  22. INSTALL FRONT BUMPER LOWER COVER

  23. INSTALL RADIATOR GRILLE (OR FRONT PANEL) EMBLEM

  24. INSTALL RADIATOR GRILLE

  25. INSTALL RADIATOR GRILLE SIDE MOULDING LH

  26. INSTALL RADIATOR GRILLE SIDE MOULDING RH

  27. INSTALL HOOD TO FRONT END PANEL SEAL

Front Bumper (For Hatchback Without Sport Package) -- Reassembly



1. INSTALL FRONT SIDE MEMBER BRACKET SUB-ASSEMBLY LH


    Yaris. Ncp93, 131

  1. Engage the 2 guides and install the front side member bracket.

  1. Tighten the 4 bolts.

    Torque:
    40 N*m{408 kgf*cm, 30 ft.*lbf}


2. INSTALL FRONT SIDE MEMBER BRACKET SUB-ASSEMBLY RH
HINT:
Use the same procedure as for the LH side.


3. INSTALL FRONT NO. 1 BUMPER STONE DEFLECTOR BRACKET


    Yaris. Ncp93, 131

  1. Install the front No. 1 bumper stone deflector bracket with the 2 nuts.

    Torque:
    5.5 N*m{56 kgf*cm, 49 in.*lbf}
    HINT:
    Use the same procedure as for the opposite side.


4. INSTALL WINDSHIELD WASHER JAR ASSEMBLY (for Cold Area Specification Vehicles)


    Yaris. Ncp93, 131

  1. Install the windshield washer jar with the bolt.

    Torque:
    5.5 N*m{56 kgf*cm, 49 in.*lbf}


5. INSTALL WINDSHIELD WASHER JAR ASSEMBLY (except Cold Area Specification Vehicles)


    Yaris. Ncp93, 131

  1. Install the windshield washer jar with the bolt.

    Torque:
    5.5 N*m{56 kgf*cm, 49 in.*lbf}


6. INSTALL FRONT BUMPER REINFORCEMENT


    Yaris. Ncp93, 131

  1. Install the front bumper reinforcement with the 4 nuts.

    Torque:
    5.5 N*m{56 kgf*cm, 49 in.*lbf}

  1. Tighten the 6 bolts.

    Torque:
    40 N*m{408 kgf*cm, 30 ft.*lbf}


    Yaris. Ncp93, 131

  1. Engage the 2 clamps and install the wire harness.



7. INSTALL NO. 2 RADIATOR SIDE AIR SEAL


    Yaris. Ncp93, 131

  1. Engage the 2 claws and install the radiator side air seal.



8. INSTALL NO. 1 RADIATOR SIDE AIR SEAL
HINT:
Use the same procedure as for the No. 2 side.


9. INSTALL RADIATOR SUPPORT EXTENSION LH


    Yaris. Ncp93, 131

  1. Engage the 2 claws and install the radiator support extension.



10. INSTALL RADIATOR SUPPORT EXTENSION RH
HINT:
Use the same procedure as for the No. 2 side.


11. INSTALL THERMISTOR ASSEMBLY


    Yaris. Ncp93, 131

  1. Engage the 2 clamps and install the thermistor.



12. INSTALL FRONT BUMPER SIDE RETAINER LH


    Yaris. Ncp93, 131

  1. Engage the 2 claws and install the front bumper side retainer.



13. INSTALL FRONT BUMPER SIDE RETAINER RH
HINT:
Use the same procedure as for the LH side.


14. INSTALL HEADLIGHT ASSEMBLY LH

  1. Connect the connectors.

  1. Install the headlight assembly with the 3 screws.



15. INSTALL HEADLIGHT ASSEMBLY RH
HINT:
Use the same procedure as for the LH side.


16. INSTALL FOG LIGHT COVER LH


    Yaris. Ncp93, 131

  1. Engage the 5 claws and install the fog light cover.



17. INSTALL FOG LIGHT COVER RH
HINT:
Use the same procedure as for the LH side.


18. INSTALL FOG LIGHT ASSEMBLY LH (w/ Fog Light)

  1. Engage the guide to install the fog light assembly.

  1. Install the 2 screws.

  1. Connect the connector.



19. INSTALL FOG LIGHT ASSEMBLY RH (w/ Fog Light)
HINT:
Use the same procedure as for the LH side.


20. INSTALL LOWER NO. 1 RADIATOR GRILLE


    Yaris. Ncp93, 131

  1. Engage the 14 claws and install the lower No. 1 radiator grille.



21. INSTALL FRONT BUMPER HOLE COVER


    Yaris. Ncp93, 131

  1. Engage the 3 claws and install the front bumper hole cover.



22. INSTALL FRONT BUMPER LOWER COVER


    Yaris. Ncp93, 131

  1. Engage the 3 claws and install the front bumper lower cover.



23. INSTALL RADIATOR GRILLE (OR FRONT PANEL) EMBLEM


    Yaris. Ncp93, 131

  1. Engage the 2 guides, 4 claws and install the radiator grille (or front panel) emblem.



24. INSTALL RADIATOR GRILLE


    Yaris. Ncp93, 131

  1. Engage the 14 claws and install the radiator grille.



    Yaris. Ncp93, 131

  1. Install the 3 clips.



25. INSTALL RADIATOR GRILLE SIDE MOULDING LH


    Yaris. Ncp93, 131

  1. Engage the 4 claws and install the radiator grille side moulding.



26. INSTALL RADIATOR GRILLE SIDE MOULDING RH
HINT:
Use the same procedure as for the LH side.


27. INSTALL HOOD TO FRONT END PANEL SEAL

  1. Clean the attachment surface.

    1. Using an infrared light, heat the double-sided adhesive tape remaining on the front bumper cover.

      HINT:
      Heat at 40 to 60°C (104 to 140°F) for 1 to 2 minutes.

    2. Using a piece of cloth, rub the remaining double-sided adhesive tape off the front bumper cover while it is hot from the infrared light.

      NOTICE:
      Installing the hood to front end panel seal with any double-sided tape remaining on the front bumper cover may cause adhesion failure. Therefore, completely remove the double-sided tape.

    3. Using a non-residue solvent, clean the attachment surface.



    Yaris. Ncp93, 131

  1. Install a new hood to front end panel seal onto the front bumper cover, as shown in the illustration.

    NOTICE:
    Thoroughly press the hood to front end panel seal to ensure that it adheres.


    Yaris. Ncp93, 131

  1. Install the 4 clips.