Rear Door (For Hatchback) Disassembly

Vehicle Exterior. Yaris. Ncp93, 131
Door Hatch. Yaris. Ncp93, 131

  1. PRECAUTION

  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

  3. REMOVE REAR DOOR FRAME GARNISH

  4. REMOVE REAR DOOR WINDOW REGULATOR HANDLE ASSEMBLY (w/o Power Window)

  5. REMOVE REAR DOOR ARMREST BASE UPPER PANEL (w/ Power Window)

  6. REMOVE REAR DOOR ARMREST BASE UPPER PANEL (w/o Power Window)

  7. REMOVE REAR DOOR TRIM BOARD SUB-ASSEMBLY

  8. REMOVE REAR DOOR INSIDE HANDLE SUB-ASSEMBLY

  9. REMOVE REAR DOOR GLASS INNER WEATHERSTRIP

  10. REMOVE REAR SPEAKER ASSEMBLY

  11. REMOVE REAR DOOR SERVICE HOLE COVER

  12. REMOVE REAR DOOR WINDOW DIVISION BAR SUB-ASSEMBLY

  13. REMOVE REAR DOOR GLASS SUB-ASSEMBLY

  14. REMOVE REAR DOOR GLASS CHANNEL SUB-ASSEMBLY

  15. REMOVE REAR DOOR GLASS CHANNEL FILLER

  16. REMOVE REAR DOOR WINDOW REGULATOR SUB-ASSEMBLY (w/ Power Window)

  17. REMOVE REAR DOOR WINDOW REGULATOR SUB-ASSEMBLY (w/o Power Window)

  18. REMOVE NO. 1 SEPARATOR DOOR STIFFENER CUSHION

  19. REMOVE REAR DOOR GLASS RUN

  20. REMOVE REAR DOOR GLASS OUTER WEATHERSTRIP ASSEMBLY

  21. REMOVE REAR DOOR LOCK ASSEMBLY (w/ Power Door Lock)

  22. REMOVE REAR DOOR LOCK ASSEMBLY (w/o Power Door Lock)

  23. REMOVE REAR DOOR OUTSIDE HANDLE COVER

  24. REMOVE REAR DOOR OUTSIDE HANDLE ASSEMBLY

  25. REMOVE REAR DOOR OUTSIDE HANDLE FRONT PAD

  26. REMOVE REAR DOOR OUTSIDE HANDLE REAR PAD

  27. REMOVE REAR DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY

  28. REMOVE REAR DOOR CHECK ASSEMBLY

  29. REMOVE REAR DOOR WEATHERSTRIP

  30. REMOVE NO. 2 BLACK OUT TAPE

Rear Door (For Hatchback) -- Disassembly


HINT:
  1. Use the same procedure for both the RH and LH sides.
  2. The procedure described below is for the RH side.


1. PRECAUTION
NOTICE:
After turning the ignition switch off, waiting time may be required before disconnecting the cable from battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work (YARIS_NCP93 RM00000482L007X.html).


2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
CAUTION:
Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system.


3. REMOVE REAR DOOR FRAME GARNISH


    Yaris. Ncp93, 131

  1. Disengage the 2 clips and claw.

  1. Disengage the guide and remove the rear door frame garnish.



4. REMOVE REAR DOOR WINDOW REGULATOR HANDLE ASSEMBLY (w/o Power Window)


    Yaris. Ncp93, 131

  1. Insert a clip remover between the plate and front door trim board.

  1. Turn the handle with the clip remover inserted, as shown in the illustration.

  1. Remove the front door window regulator handle and clip.

  1. Remove the window regulator handle plate.



5. REMOVE REAR DOOR ARMREST BASE UPPER PANEL (w/ Power Window)


    Yaris. Ncp93, 131

  1. Using a moulding remover, disengage the 9 claws and 3 guides.

  1. Disconnect the connector and remove the rear armrest base upper panel.



6. REMOVE REAR DOOR ARMREST BASE UPPER PANEL (w/o Power Window)


    Yaris. Ncp93, 131

  1. Using a moulding remover, disengage the 5 claws and 2 guides and remove the rear armrest base upper panel.



7. REMOVE REAR DOOR TRIM BOARD SUB-ASSEMBLY


    Yaris. Ncp93, 131.Door Hatch.Hood (For Sedan).Rear Door (For Hatchback) Disassembly

  1. Using a screwdriver with its tip wrapped in protective tape, disengage the claw and open the cover.

    Text in Illustration
    *1
    		Protective Tape


    Yaris. Ncp93, 131

  1. Remove the 3 screws.



    Yaris. Ncp93, 131

  1. Disengage the 7 clips.



    Yaris. Ncp93, 131.Door Hatch.Hood (For Sedan).Rear Door (For Hatchback) Disassembly

  1. Disconnect the rear door lock remote control cable assembly and the rear door inside locking cable assembly and remove the rear door trim board.

    Text in Illustration
    *1
    		Rear Door Lock Remote Control Cable Assembly
    *2
    		Rear Door Inside Locking Cable Assembly


8. REMOVE REAR DOOR INSIDE HANDLE SUB-ASSEMBLY


    Yaris. Ncp93, 131

  1. Disengage the 4 guides and remove the rear door inside handle.



9. REMOVE REAR DOOR GLASS INNER WEATHERSTRIP


    Yaris. Ncp93, 131

  1. Disengage the 7 claws and remove the rear door glass inner weatherstrip as shown in the illustration.



10. REMOVE REAR SPEAKER ASSEMBLY


    Yaris. Ncp93, 131

  1. Disconnect the connector.



    Yaris. Ncp93, 131

  1. Drill out the 3 rivet heads using a drill with a bit diameter of less than 4 mm (0.16 in.), and remove the rear speaker assembly from the rear door panel.

  1. Operate the drill around the rivet head circumference and cut out the flange.

    CAUTION:
    Be careful. The cut rivet is very hot.
    NOTICE:
    Do not drill the rivet at an angle as this will cause damage to the drill and drill hole. Line up the drill and rivet, and carefully drill the rivet head straight out.

  1. After drilling out the flange, continue drilling to push out the shards on the drill.

  1. Using a vacuum cleaner, remove the rivet fragments and shavings from the inside of the door.



11. REMOVE REAR DOOR SERVICE HOLE COVER


    Yaris. Ncp93, 131

  1. Remove the rear door service hole cover.

    HINT:
    Remove any tape remaining on the door side.


12. REMOVE REAR DOOR WINDOW DIVISION BAR SUB-ASSEMBLY


    Yaris. Ncp93, 131

  1. Remove the 3 bolts and nut, and the rear door window division bar.



13. REMOVE REAR DOOR GLASS SUB-ASSEMBLY


    Yaris. Ncp93, 131

  1. Slide the lower section of the rear door glass as indicated by the arrow as shown in the illustration.



    Yaris. Ncp93, 131.Door Hatch.Hood (For Sedan).Rear Door (For Hatchback) Disassembly

  1. Remove the rear door glass as indicated by the arrows in the order shown in the illustration.

    NOTICE:
    Do not damage the rear door glass.


14. REMOVE REAR DOOR GLASS CHANNEL SUB-ASSEMBLY


    Yaris. Ncp93, 131.Door Hatch.Hood (For Sedan).Rear Door (For Hatchback) Disassembly

  1. Using a screwdriver with its tip wrapped in protective tape, remove the rear door glass channel.

    Text in Illustration
    *1
    		Protective Tape
    NOTICE:
    Do not damage the rear door glass.


15. REMOVE REAR DOOR GLASS CHANNEL FILLER

  1. Remove the rear door glass channel filler.



16. REMOVE REAR DOOR WINDOW REGULATOR SUB-ASSEMBLY (w/ Power Window)


    Yaris. Ncp93, 131.Door Hatch.Hood (For Sedan).Rear Door (For Hatchback) Disassembly

  1. Disconnect the connector.

    Text in Illustration
    *1
    		Temporary Bolt

  1. Loosen the temporary bolt.

    NOTICE:
    Do not remove the temporary bolt. If the temporary bolt is removed, the rear door window regulator may fall and cause damage.

  1. Remove the 3 bolts.

  1. Remove the temporary bolt and the rear door window regulator.



17. REMOVE REAR DOOR WINDOW REGULATOR SUB-ASSEMBLY (w/o Power Window)


    Yaris. Ncp93, 131

  1. Remove the 3 bolts and the rear door window regulator.

    NOTICE:
    Do not drop or damage the window regulator when removing the bolts.


18. REMOVE NO. 1 SEPARATOR DOOR STIFFENER CUSHION


    Yaris. Ncp93, 131

  1. Remove the 2 bolts and rear door No. 1 separator door stiffener cushion.



19. REMOVE REAR DOOR GLASS RUN


    Yaris. Ncp93, 131

  1. Remove the clip.

  1. Disengage the 2 guides and remove the rear door glass run.



20. REMOVE REAR DOOR GLASS OUTER WEATHERSTRIP ASSEMBLY
HINT:
Use the same procedure as for the LH side (YARIS_NCP93 RM0000035MR008X_02_0004.html).


21. REMOVE REAR DOOR LOCK ASSEMBLY (w/ Power Door Lock)


    Yaris. Ncp93, 131

  1. Disconnect the connector.

  1. Using a T30 "TORX" wrench, remove the 3 screws.



    Yaris. Ncp93, 131.Door Hatch.Hood (For Sedan).Rear Door (For Hatchback) Disassembly

  1. Slide the rear door lock downward, and remove the rear door lock from the release plate.

    Text in Illustration
    *1
    		Release Plate
    Yaris. Ncp93, 131
    		Slide Direction


    Yaris. Ncp93, 131

  1. Remove the door lock wire harness seal from the rear door lock.



22. REMOVE REAR DOOR LOCK ASSEMBLY (w/o Power Door Lock)


    Yaris. Ncp93, 131

  1. Using a T30 "TORX" wrench, remove the 3 screws.



    Yaris. Ncp93, 131.Door Hatch.Hood (For Sedan).Rear Door (For Hatchback) Disassembly

  1. Slide the rear door lock downward, and remove the rear door lock from the release plate.

    Text in Illustration
    *1
    		Release Plate
    Yaris. Ncp93, 131
    		Slide Direction


    Yaris. Ncp93, 131

  1. Remove the door lock wire harness seal from the rear door lock.



23. REMOVE REAR DOOR OUTSIDE HANDLE COVER


    Yaris. Ncp93, 131

  1. Using a "TORX" socket wrench T30, loosen the screw.



    Yaris. Ncp93, 131

  1. Disengage the 2 claws and remove the rear door outside handle cover.



24. REMOVE REAR DOOR OUTSIDE HANDLE ASSEMBLY


    Yaris. Ncp93, 131

  1. Remove the rear door outside handle in the direction indicated by the arrow as shown in the illustration.



25. REMOVE REAR DOOR OUTSIDE HANDLE FRONT PAD


    Yaris. Ncp93, 131

  1. Disengage the 3 claws and remove the rear door outside handle front pad.



26. REMOVE REAR DOOR OUTSIDE HANDLE REAR PAD


    Yaris. Ncp93, 131

  1. Disengage the 2 claws and remove the rear door outside handle rear pad.



27. REMOVE REAR DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY


    Yaris. Ncp93, 131

  1. Using a "TORX" socket wrench T30, loosen the screw.



    Yaris. Ncp93, 131

  1. Slide the rear door outside handle frame and disengage the grommet and 2 claws of the rear door outside handle frame, and then remove it.



28. REMOVE REAR DOOR CHECK ASSEMBLY


    Yaris. Ncp93, 131

  1. Remove the 3 bolts and the rear door check.



29. REMOVE REAR DOOR WEATHERSTRIP


    Yaris. Ncp93, 131

  1. Using a clip remover, disengage the 2 clips.

  1. Using a clip remover, disengage the 29 clips and remove the rear door weatherstrip.



30. REMOVE NO. 2 BLACK OUT TAPE
HINT:
Use the same procedure as for the LH side (YARIS_NCP93 RM0000023BX01GX_02_0012.html).