Front Door (For Sedan) Disassembly

Insert a clip remover between the plate and door trim.

Turn the handle with the clip remover inserted, as shown in the illustration.

Remove the front door window regulator handle and clip.

Remove the window regulator handle plate.

Disengage the claw and clip and remove the front door lower frame bracket garnish.

for Driver side with power window:

1. Remove the screw.
   

2. Disengage the 7 claws and 2 clips and remove the front armrest base upper panel.
   

3. Disconnect the connector.
   

for Front passenger side with power window:

1. Remove the screw.
   

2. Disengage the 7 claws and 2 clips and remove the front armrest base upper panel.
   

3. Disconnect the connector.
   

w/o Power window:

1. Remove the screw.
   

2. Disengage the 5 claws and 2 clips and remove the front armrest base upper panel.
   

Remove the 3 screws and the power window regulator master switch.

Using a screwdriver with its tip wrapped in protective tape, disengage the 2 claws and remove the power window regulator switch.

Using a screwdriver with its tip wrapped in protective tape, disengage the 2 claws and remove the door control switch.

w/ Power window:

1. Remove the screw.
   





2. Disengage the 9 clips.
   





3. Disconnect the front door lock remote control cable and front door inside locking cable and remove the front door trim board.
   

w/o Power window:

1. Remove the screw.
   





2. Disengage the 9 clips.
   





3. Disconnect the front door lock remote control cable and front door inside locking cable and remove the front door trim board.
   

Using a screwdriver with its tip wrapped in protective tape, disengage the 4 claws and remove the front door inside handle.

Remove the front door glass weatherstrip inner from the front door trim board.

Disconnect the speaker connector.

Drill out the 3 rivet heads using a drill with a bit diameter of less than 4 mm (0.16 in.), and remove the front No.1 speaker.

Operate the drill around the rivet head circumference and cut out the flange.

CAUTION:

Be careful. The cut rivet is very hot.

NOTICE:

Do not drill the rivet at an angle as this will cause damage to the drill and drill hole. Line up the drill and rivet, and carefully drill the rivet head straight out.

After drilling out the flange, continue drilling to push out the shards on the drill.

Using a vacuum cleaner, remove the rivet fragments and shavings from the inside of the door.

w/ Power mirror:
Disconnect the connector.

Remove the 3 nuts, disengage the claw and remove the outer rear view mirror.

Apply protective tape to the door panel in the periphery of the front door belt moulding.

Using a moulding remover, disengage the 6 claws and remove the front door belt moulding.

Remove the 2 screws and front door trim bracket.

Disconnect the connectors and clamps, then remove the front door service hole cover.

NOTICE:

Remove any tape remaining on the door side.

w/ Power window:

1. Driver side:
   Provisionally install the power window regulator master switch.
   

2. Passenger side:
   Provisionally install the power window regulator switch.
   

w/o Power window:

1. Provisionally install the front door window regulator handle.
   

Move the front door glass until the 2 bolts can be seen through the service holes.

Remove the 2 bolts.

NOTICE:

Do not drop or damage the front door glass when removing the bolts.

Remove the front door glass in the direction indicated by the arrows in the illustration.

NOTICE:

Do not damage the glass.

w/ Power window:

1. Driver side:
   Remove the power window regulator master switch.
   

2. Passenger side:
   Remove the power window regulator switch.
   

w/o Power window:

1. Remove the front door window regulator handle.
   

w/ Power window:

1. Disconnect the connector.
   

2. Loosen bolt A.
   

3. Remove the 5 bolts, then remove the front door window regulator.
   

   NOTICE:

   Do not drop or damage the window regulator when removing the bolts.

   HINT:

   Remove the window regulator through the service hole.

w/o Power window:

1. Loosen bolt A.
   

2. Remove the 5 bolts, then remove the front door window regulator.
   

   NOTICE:

   Do not drop or damage the window regulator when removing the bolts.

   HINT:

   Remove the window regulator through the service hole.

Using "Torx" socket wrench T25, remove the 3 screws and power window regulator motor.

Disengage the clip, then remove the front door glass run.

Remove the bolt, then remove the front door frame sub-assembly rear lower.

NOTICE:

Do not drop or damage the front door frame sub-assembly rear lower when removing the bolt.

HINT:

Remove the front door frame sub-assembly rear lower through the service hole.

Remove the bolt, then remove the front door frame sub-assembly front lower.

NOTICE:

Do not drop or damage the front door frame sub-assembly front lower when removing the bolts.

HINT:

Remove the front door frame sub-assembly front lower through the service hole.

Remove the hole plug.

Using "Torx" socket wrench T30, loosen the screw and remove the cover with the door lock key cylinder installed.

Using "Torx" socket wrench T30, remove the 3 screws.

Move the front door lock downward, remove the outside handle frame link and remove the front door lock.

NOTICE:

Do not drop or damage the front door lock when removing the screws.

HINT:

Remove the front door lock through the service hole.

Open the cover.

Disconnect the front door lock remote control cable and front door inside locking cable.

Remove the door lock wire harness seal.

Remove the handle by sliding and pulling it in the direction indicated by the arrow mark in the illustration.

Disengage the 2 claws and remove the front door outside handle pad rear.

Disengage the 2 claws and remove the front door outside handle pad front.

Using "Torx" socket wrench T30, loosen the screw.

Slide the front outside handle frame to remove it.

Slide the door outside handle protector to remove it.

Remove the 3 bolts, then remove the front door check.

NOTICE:

Do not drop or damage the door check when removing the bolts.

HINT:

Remove the door check through the service hole.

Disengage the 35 clips and remove the front door weatherstrip.

NOTICE:

Remove any tape remaining on the door side.

Remove the bolt and front door stiffener cushion.

Remove the 2 cushions from the door panel.