Air Conditioning Unit (For Sedan) Disassembly

Vehicle Interior. Yaris. Ncp93, 131
Heating Air Conditioning. Yaris. Ncp93, 131

  1. REMOVE DEFROSTER DAMPER CONTROL CABLE SUB-ASSEMBLY

  2. REMOVE AIR MIX DAMPER CONTROL CABLE SUB-ASSEMBLY

  3. REMOVE NO. 1 AIR DUCT

  4. REMOVE NO. 2 AIR DUCT

  5. REMOVE HEATER RADIATOR UNIT SUB-ASSEMBLY

  6. REMOVE COOLER EXPANSION VALVE

  7. REMOVE NO. 1 COOLER EVAPORATOR SUB-ASSEMBLY

  8. REMOVE NO. 1 COOLER THERMISTOR

Air Conditioning Unit (For Sedan) -- Disassembly



1. REMOVE DEFROSTER DAMPER CONTROL CABLE SUB-ASSEMBLY


Yaris. Ncp93, 131.Heating Air Conditioning.Air Conditioning System (For Sedan).Air Conditioning Unit (For Sedan) Disassembly

  1. Using a screwdriver with its tip wrapped in protective tape, disengage the claw and remove the defroster damper control cable.



2. REMOVE AIR MIX DAMPER CONTROL CABLE SUB-ASSEMBLY


Yaris. Ncp93, 131.Heating Air Conditioning.Air Conditioning System (For Sedan).Air Conditioning Unit (For Sedan) Disassembly

  1. Using a screwdriver with its tip wrapped in protective tape, disengage the claw and remove the air mix damper control cable.



3. REMOVE NO. 1 AIR DUCT


Yaris. Ncp93, 131

  1. Disengage the 3 claws and remove the air duct.



4. REMOVE NO. 2 AIR DUCT


Yaris. Ncp93, 131

  1. Disengage the 3 claws and remove the air duct.



5. REMOVE HEATER RADIATOR UNIT SUB-ASSEMBLY


Yaris. Ncp93, 131

  1. Disengage the 3 claws and remove the clamp.



    Yaris. Ncp93, 131

  1. Remove the heater radiator unit from the air conditioner radiator assembly.



6. REMOVE COOLER EXPANSION VALVE


Yaris. Ncp93, 131

  1. Using a hexagon wrench 4, remove the 2 hexagon bolts and detach the cooler expansion valve.

  1. Remove the 2 O-rings from the No. 1 cooler evaporator.



7. REMOVE NO. 1 COOLER EVAPORATOR SUB-ASSEMBLY


Yaris. Ncp93, 131

  1. Disengage the cooler thermistor connector.



    Yaris. Ncp93, 131

  1. Remove the 3 screws.

  1. Disengage the 4 claws and remove the heater case lower.



    Yaris. Ncp93, 131

  1. Remove the cooler evaporator.



8. REMOVE NO. 1 COOLER THERMISTOR


    Yaris. Ncp93, 131.Heating Air Conditioning.Air Conditioning System (For Sedan).Air Conditioning Unit (For Sedan) Disassembly

  1. Remove the No. 1 cooler thermistor from the cooler evaporator.