Brake Pedal (For Hatchback) Installation

Brake. Yaris. Ncp93, 131
Brake System (Other). Yaris. Ncp93, 131

  1. INSTALL BRAKE PEDAL SUPPORT SUB-ASSEMBLY

  2. INSTALL NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY

  3. INSTALL BRAKE MASTER CYLINDER PUSH ROD CLEVIS

  4. INSTALL STOP LIGHT SWITCH ASSEMBLY

  5. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL (w/o Knee Airbag)

  6. INSTALL LOWER NO. 1 INSTRUMENT PANEL AIRBAG ASSEMBLY (w/ Knee Airbag)

  7. INSTALL LOWER NO. 2 INSTRUMENT PANEL FINISH PANEL (w/o Knee Airbag)

  8. INSTALL NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY

  9. INSTALL COMBINATION METER ASSEMBLY

  10. INSPECT AND ADJUST BRAKE PEDAL

Brake Pedal (For Hatchback) -- Installation



1. INSTALL BRAKE PEDAL SUPPORT SUB-ASSEMBLY
  1. Temporarily install the pedal support with the bolt and 4 nuts.



    Yaris. Ncp93, 131.Brake System (Other).Brake System (For Sedan).Brake Pedal (For Hatchback)  Installation
  1. Tighten the 4 nuts in the order shown in the illustration.

    Torque:
    9.0 N*m{92 kgf*cm, 80 in.*lbf}
  1. Tighten the bolt.

    Torque:
    24 N*m{241 kgf*cm, 17 ft.*lbf}


2. INSTALL NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY


    Yaris. Ncp93, 131.Brake System (Other).Brake System (For Sedan).Brake Pedal (For Hatchback)  Installation
  1. Align the matchmarks on the No. 2 steering intermediate shaft assembly and the steering column assembly and provisionally install them with the bolt.

    Text in Illustration
    *a
    Matchmark
    *b
    Front of the Vehicle
  1. Tighten the bolt B while aligning the No. 2 steering intermediate shaft assembly with the position C as shown in the illustration.

    Standard C:
    18.5 to 19.7 mm
    Torque:
    35 N*m{360 kgf*cm, 26 ft.*lbf}
  1. Tighten bolt A.

    Torque:
    35 N*m{360 kgf*cm, 26 ft.*lbf}


3. INSTALL BRAKE MASTER CYLINDER PUSH ROD CLEVIS
  1. Apply lithium soap base glycol grease to the push rod pin.



    Yaris. Ncp93, 131
  1. Install the push rod clevis with the push rod pin and a new clip.

    Text in Illustration
    Yaris. Ncp93, 131
    Apply Lithium Soap Base Glycol Grease
  1. Install the brake pedal return spring.



4. INSTALL STOP LIGHT SWITCH ASSEMBLY


    Yaris. Ncp93, 131.Brake System (Other).Brake System (For Sedan).Brake Pedal (For Hatchback)  Installation
  1. Insert the stop light switch into the adjuster until it just touches the brake pedal.

    Text in Illustration
    *1
    Adjuster
    *2
    Stop Light Switch Assembly
    *3
    Brake Pedal
    NOTICE:
    Do not depress the brake pedal.


    Yaris. Ncp93, 131.Brake System (Other).Brake System (For Sedan).Brake Pedal (For Hatchback)  Installation
  1. Make a quarter turn clockwise to install the stop light switch.

    Text in Illustration
    *1
    Stop Light Switch Assembly
    *a
    Stop Light Switch Clearance
    NOTICE:
    Do not depress the brake pedal.
    HINT:
    The turning torque for installing the stop light switch:
    Torque:
    1.5 N*m{15 kgf*cm, 13 in.*lbf} or less
  1. Check the stop light switch clearance.

    Stop light switch clearance:
    0.5 to 2.6 mm (0.020 to 0.102 in.)
  1. Engage the harness clamp to the pedal support.

  1. Connect the connector to the stop light switch.



5. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL (w/o Knee Airbag)
  1. Engage the 5 claws and 2 clips and install the instrument panel finish panel.



6. INSTALL LOWER NO. 1 INSTRUMENT PANEL AIRBAG ASSEMBLY (w/ Knee Airbag)
(YARIS_NCP93 RM000003SR900DX.html)


7. INSTALL LOWER NO. 2 INSTRUMENT PANEL FINISH PANEL (w/o Knee Airbag)
  1. Engage the 2 claws and 5 clips and install the instrument panel finish panel.



8. INSTALL NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY
  1. Engage the guide and the claw.

  1. Install the instrument panel under cover with the 2 <A> screws.



9. INSTALL COMBINATION METER ASSEMBLY
(YARIS_NCP93 RM0000035EH00BX.html)


10. INSPECT AND ADJUST BRAKE PEDAL
(YARIS_NCP93 RM000000ORB01UX.html)