Front Drive Shaft Assembly (For Sedan) Disassembly

Drivetrain. Yaris. Ncp93, 131
Drive Shaft Propeller Shaft. Yaris. Ncp93, 131

  1. REMOVE FRONT NO. 2 AXLE INBOARD JOINT BOOT CLAMP

  2. REMOVE FRONT AXLE INBOARD JOINT BOOT CLAMP

  3. SEPARATE FRONT AXLE INBOARD JOINT BOOT

  4. REMOVE FRONT DRIVE INBOARD JOINT ASSEMBLY

  5. REMOVE FRONT DRIVE SHAFT DAMPER CLAMP (for RH Side)

  6. REMOVE FRONT DRIVE SHAFT DAMPER (for RH Side)

  7. REMOVE FRONT NO. 2 AXLE OUTBOARD JOINT BOOT CLAMP

  8. REMOVE FRONT AXLE OUTBOARD JOINT BOOT CLAMP

  9. REMOVE FRONT AXLE OUTBOARD JOINT BOOT

  10. REMOVE FRONT DRIVE SHAFT HOLE SNAP RING

  11. REMOVE FRONT DRIVE SHAFT DUST COVER

Front Drive Shaft Assembly (For Sedan) -- Disassembly



1. REMOVE FRONT NO. 2 AXLE INBOARD JOINT BOOT CLAMP


Yaris. Ncp93, 131
  1. for One-touch Clamp Type:

    1. Using a screwdriver, release the staked part of the boot clamp and separate the boot clamp.



    Yaris. Ncp93, 131.Drive Shaft Propeller Shaft.Drive Shaft System (For Sedan).Front Drive Shaft Assembly (For Sedan)  Disassembly
  1. for Hook Clamp Type:

    1. Using needle-nose pliers, disengage the hook and remove the boot clamp.



2. REMOVE FRONT AXLE INBOARD JOINT BOOT CLAMP


Yaris. Ncp93, 131
  1. for One-touch Clamp Type:

    1. Using a screwdriver, release the staked part of the boot clamp and separate the boot clamp.



    Yaris. Ncp93, 131.Drive Shaft Propeller Shaft.Drive Shaft System (For Sedan).Front Drive Shaft Assembly (For Sedan)  Disassembly
  1. for Hook Clamp Type:

    1. Using needle-nose pliers, disengage the hook and remove the boot clamp.



3. SEPARATE FRONT AXLE INBOARD JOINT BOOT
  1. Separate the inboard joint boot from the inboard joint.



4. REMOVE FRONT DRIVE INBOARD JOINT ASSEMBLY
  1. Remove the old grease from the inboard joint.



    Yaris. Ncp93, 131.Drive Shaft Propeller Shaft.Drive Shaft System (For Sedan).Front Drive Shaft Assembly (For Sedan)  Disassembly
  1. Place matchmarks on the inboard joint and outboard joint shaft.

    NOTICE:
    Do not cause any damage when placing the marks.
  1. Remove the inboard joint from the outboard joint shaft.

  1. Fix the outboard joint shaft in a vise between aluminum plates.

    NOTICE:
    Do not overtighten the vise.


    Yaris. Ncp93, 131
  1. Using a snap ring expander, remove the snap ring.



    Yaris. Ncp93, 131.Drive Shaft Propeller Shaft.Drive Shaft System (For Sedan).Front Drive Shaft Assembly (For Sedan)  Disassembly
  1. Place matchmarks on the tripod joint and outboard joint shaft.

    NOTICE:
    Do not cause any damage when placing the marks.
  1. Using a brass bar and hammer, remove the tripod joint.

    NOTICE:
    Do not tap the roller.
  1. Remove the inboard joint boot No. 2 clamp, the inboard joint boot and the inboard joint boot clamp.



5. REMOVE FRONT DRIVE SHAFT DAMPER CLAMP (for RH Side)


Yaris. Ncp93, 131
  1. Using needle-nose pliers, disengage the hook and remove the damper clamp.



6. REMOVE FRONT DRIVE SHAFT DAMPER (for RH Side)


7. REMOVE FRONT NO. 2 AXLE OUTBOARD JOINT BOOT CLAMP


Yaris. Ncp93, 131
  1. Using a screwdriver, release the staked part of the boot clamp and remove the boot clamp.



8. REMOVE FRONT AXLE OUTBOARD JOINT BOOT CLAMP


Yaris. Ncp93, 131
  1. Using a screwdriver, release the staked part of the boot clamp and remove the boot clamp.



9. REMOVE FRONT AXLE OUTBOARD JOINT BOOT
  1. Remove the outboard joint boot from the outboard joint shaft.

  1. Remove the old grease from the outboard joint.



10. REMOVE FRONT DRIVE SHAFT HOLE SNAP RING


Yaris. Ncp93, 131
  1. Using a screwdriver, remove the snap ring.



11. REMOVE FRONT DRIVE SHAFT DUST COVER


Yaris. Ncp93, 131.Drive Shaft Propeller Shaft.Drive Shaft System (For Sedan).Front Drive Shaft Assembly (For Sedan)  Disassembly
  1. Using SST and a press, remove the dust cover.

    SST
    09950-00020
    NOTICE:
    Do not drop the inboard joint.