Manual Transaxle Assembly (For Hatchback) Removal

Drivetrain. Yaris. Ncp93, 131

  1. DRAIN TRANSAXLE OIL

  2. REMOVE FRONT WIPER MOTOR AND LINK

  3. REMOVE FRONT NO.1 VENTILATOR SEAL

  4. REMOVE FRONT AIR SHUTTER SEAL RH

  5. REMOVE INNER COWL TOP TO COWL BRACE

  6. REMOVE OUTER COWL TOP PANEL

  7. REMOVE BATTERY

  8. REMOVE BATTERY TRAY

  9. REMOVE BATTERY CARRIER

  10. REMOVE AIR CLEANER ASSEMBLY

  11. REMOVE AIR CLEANER BRACKET

  12. REMOVE STARTER ASSEMBLY (for Cold Area Specification Vehicles)

  13. REMOVE STARTER ASSEMBLY (except Cold Area Specification Vehicles)

  14. SEPARATE CLUTCH RELEASE CYLINDER ASSEMBLY

  15. SEPARATE TRANSMISSION CONTROL CABLE ASSEMBLY

  16. REMOVE CONTROL CABLE BRACKET

  17. DISCONNECT WIRE HARNESS (w/ ABS)

  18. DISCONNECT WIRE HARNESS (w/o ABS)

  19. REMOVE FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY

  20. SUPPORT ENGINE AND TRANSAXLE

  21. REMOVE TRANSVERSE ENGINE ENGINE MOUNTING CONTROL BRACKET

  22. SUPPORT MANUAL TRANSAXLE ASSEMBLY

  23. REMOVE TRANSVERSE ENGINE ENGINE MOUNTING INSULATOR

  24. REMOVE TRANSVERSE ENGINE ENGINE MOUNTING BRACKET

  25. REMOVE MANUAL TRANSAXLE ASSEMBLY

  26. REMOVE SPEEDOMETER DRIVEN HOLE COVER SUB-ASSEMBLY (w/ ABS)

  27. REMOVE SPEEDOMETER SENSOR (w/o ABS)

  28. REMOVE WIRE HARNESS CLAMP BRACKET

Manual Transaxle Assembly (For Hatchback) -- Removal



1. DRAIN TRANSAXLE OIL
  1. Remove the manual transmission filler plug and the gasket.

  1. Remove the drain plug sub-assembly and gasket, and then drain the manual transaxle oil.

  1. Install a new gasket and the drain plug sub-assembly.

    Torque:
    39 N*m{400 kgf*cm, 29 ft.*lbf}


2. REMOVE FRONT WIPER MOTOR AND LINK
(YARIS_NCP93 RM000001OV3023X.html)


3. REMOVE FRONT NO.1 VENTILATOR SEAL


Yaris. Ncp93, 131
  1. Disengage the clamp and remove the front No. 1 ventilator seal.



4. REMOVE FRONT AIR SHUTTER SEAL RH
HINT:
Use the same procedure as for the No. 1 ventilator seal.


5. REMOVE INNER COWL TOP TO COWL BRACE


Yaris. Ncp93, 131
  1. Remove the 2 bolts and the inner cowl top to cowl brace.



6. REMOVE OUTER COWL TOP PANEL


Yaris. Ncp93, 131
  1. Disengage the 2 clamps and separate the wire harness.



  1. Remove the 8 bolts and the outer cowl top panel.


    Yaris. Ncp93, 131.C50 Manual Transmission Transaxle.Manual Transaxle System (For Sedan).Manual Transaxle Assembly (For Hatchback)  Removal



7. REMOVE BATTERY


    Yaris. Ncp93, 131
  1. Disconnect the cable from the battery terminal.

  1. Loosen the 2 nuts and remove the battery clamp.

  1. Remove the battery.



8. REMOVE BATTERY TRAY


9. REMOVE BATTERY CARRIER


    Yaris. Ncp93, 131
  1. Disengage the 6 clamps and disconnect the wire harness from the battery carrier.

  1. Remove the 5 bolts and the battery carrier.



10. REMOVE AIR CLEANER ASSEMBLY


    Yaris. Ncp93, 131
  1. Disengage the clamp and disconnect the fuel vapor feed hose assembly from the No. 1 air cleaner hose.

  1. Loosen the 2 hose clamps and disconnect the fuel vapor feed hose assembly from the No. 1 air cleaner hose and vacuum switching valve assembly.



    Yaris. Ncp93, 131
  1. Disconnect the No. 2 fuel vapor feed hose from the intake manifold.



    Yaris. Ncp93, 131
  1. Disengage the 2 clamps and disconnect the wire harness from the air cleaner cap sub-assembly and vacuum switching valve assembly.

  1. Disconnect the mass air flow meter connector.

  1. Disconnect the vacuum switching valve connector.



    Yaris. Ncp93, 131
  1. Loosen the hose clamp and disconnect the No. 1 air cleaner hose from the throttle with motor body assembly.

  1. Disengage the 2 clamps and remove the air cleaner cap sub-assembly with No. 1 air cleaner hose.



    Yaris. Ncp93, 131
  1. Remove the air cleaner element.



    Yaris. Ncp93, 131
  1. Disengage the clamp and disconnect the wire harness from the air cleaner case.

  1. Remove the 2 bolts and the air cleaner case from the air cleaner bracket.



11. REMOVE AIR CLEANER BRACKET


    Yaris. Ncp93, 131
  1. Disengage the clamp and disconnect the wire harness from the air cleaner bracket.

  1. Remove the 2 bolts and the air cleaner bracket.



12. REMOVE STARTER ASSEMBLY (for Cold Area Specification Vehicles)
(YARIS_NCP93 RM0000034TC00YX.html)


13. REMOVE STARTER ASSEMBLY (except Cold Area Specification Vehicles)
(YARIS_NCP93 RM000001E2703AX.html)


14. SEPARATE CLUTCH RELEASE CYLINDER ASSEMBLY


Yaris. Ncp93, 131
  1. Remove the 4 bolts, then separate the clutch release cylinder assembly.

    HINT:
    Suspend the clutch release cylinder assembly with a piece of rope so as not to overload the clutch pipe.


15. SEPARATE TRANSMISSION CONTROL CABLE ASSEMBLY


    Yaris. Ncp93, 131.C50 Manual Transmission Transaxle.Manual Transaxle System (For Sedan).Manual Transaxle Assembly (For Hatchback)  Removal
  1. Remove the clip A and washer, and separate the control shift cable from the manual transaxle assembly.

    Text in Illustration
    *1
    Control Shift Cable
    *2
    Control Select Cable
    *3
    Clip A
    *4
    Clip B
  1. Remove the clip B from the control shift cable, and separate the control shift cable from the shift cable bracket.

  1. Remove the clip A and washer, and separate the control select cable from the manual transaxle assembly.

  1. Remove the clip B from the control select cable, and separate the control select cable from the shift cable bracket.



16. REMOVE CONTROL CABLE BRACKET


Yaris. Ncp93, 131
  1. Remove the 2 bolts and the control cable bracket.



17. DISCONNECT WIRE HARNESS (w/ ABS)


    Yaris. Ncp93, 131
  1. Separate the 4 clamps and remove the bolt, and separate the wire harness from the manual transaxle assembly.



    Yaris. Ncp93, 131
  1. Remove the bolt and separate the ground wire.

  1. Disconnect the back up light switch connector.



18. DISCONNECT WIRE HARNESS (w/o ABS)


    Yaris. Ncp93, 131
  1. Separate the 4 clamps and remove the bolt, and separate the wire harness from the manual transaxle assembly.



    Yaris. Ncp93, 131
  1. Remove the bolt and separate the ground wire.

  1. Disconnect the back up light switch connector.

  1. Disconnect the speedometer sensor connector.



19. REMOVE FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY
(YARIS_NCP93 RM000000UNK03LX.html)


20. SUPPORT ENGINE AND TRANSAXLE


    Yaris. Ncp93, 131
  1. On a flat location, set the attachment, plate lift attachment, and wooden block in the positions shown in the figure, and set the engine assembly.

    Text in Illustration
    Yaris. Ncp93, 131
    Attachment Placement Positions
    NOTICE:
    1. Set the engine assembly with transaxle so that it is horizontal.
    2. Never attach the attachment and plate lift attachment to the oil pan section of the manual transaxle.


21. REMOVE TRANSVERSE ENGINE ENGINE MOUNTING CONTROL BRACKET


Yaris. Ncp93, 131
  1. Remove the 4 bolts and the transverse engine engine mounting control bracket.



22. SUPPORT MANUAL TRANSAXLE ASSEMBLY
  1. Support the manual transaxle assembly with a transmission jack so that it is stable.



23. REMOVE TRANSVERSE ENGINE ENGINE MOUNTING INSULATOR


Yaris. Ncp93, 131
  1. Remove the bolt and nut, then separate the transverse engine engine mounting insulator from the transverse engine engine mounting bracket.

    HINT:
    Hold the nut and loosen the bolt.
  1. Remove the 5 bolts and the transverse engine engine mounting insulator.



24. REMOVE TRANSVERSE ENGINE ENGINE MOUNTING BRACKET


Yaris. Ncp93, 131
  1. Remove the 4 bolts and the transverse engine engine mounting bracket from the manual transaxle assembly.



25. REMOVE MANUAL TRANSAXLE ASSEMBLY


    Yaris. Ncp93, 131
  1. Remove the 7 bolts and the manual transaxle assembly.

    NOTICE:
    1. To prevent damage to the knock pins, do not pry between the transaxle and engine.
    2. To avoid damage to the input shaft, do not forcefully shake the manual transaxle.


26. REMOVE SPEEDOMETER DRIVEN HOLE COVER SUB-ASSEMBLY (w/ ABS)
  1. Remove the bolt and speedometer driven hole cover sub-assembly from the manual transaxle assembly.

  1. Remove the O-ring from the speedometer driven hole cover sub-assembly.



27. REMOVE SPEEDOMETER SENSOR (w/o ABS)
  1. Remove the bolt and speedometer sensor from the manual transaxle assembly.



    Yaris. Ncp93, 131.C50 Manual Transmission Transaxle.Manual Transaxle System (For Sedan).Manual Transaxle Assembly (For Hatchback)  Removal
  1. Remove the E-ring and speedometer driven gear from the speedometer sensor.

    Text in Illustration
    *1
    Speedometer Driven Gear
    *2
    O-ring
    *3
    E-ring
  1. Remove the O-ring from the speedometer sensor.



28. REMOVE WIRE HARNESS CLAMP BRACKET


    Yaris. Ncp93, 131
  1. Remove the 3 bolts and 3 wire harness clamp brackets from the manual transaxle assembly.