Clutch Unit (For Sedan) Installation

Insert SST into the clutch disc assembly, then insert them both into the flywheel sub-assembly.

SST

09301-00210

NOTICE:

Insert the clutch disc assembly in the correct direction.

Align the matchmark on the clutch cover assembly with that on the flywheel sub-assembly.

Following the procedures shown in the illustration, tighten the 6 bolts in order, starting with the bolt located near the knock pin at the top.

Torque:

19 N*m{195 kgf*cm, 14 ft.*lbf}

HINT:

1. Following the order in the illustration, tighten the blots evenly one at a time.
   
2. Move SST up and down, right and left lightly after checking that the disc is in the center, and tighten the bolts.
   

SST

09301-00210

Using a dial indicator with a roller instrument, check the diaphragm spring tip alignment.

Maximum non-alignment:

0.5 mm (0.020 in.)

If the alignment is not as specified, using SST, adjust the diaphragm spring tip alignment.

SST

09333-00013

Install the release fork support onto the transaxle assembly.

Torque:

37 N*m{375 kgf*cm, 27 ft.*lbf}

Apply release hub grease to the contact surfaces of the release fork and release bearing assembly, release fork and push rod, and release fork and fork support.

Sealant:

Toyota Genuine Release Hub Grease or Equivalent

Install the release fork onto the release bearing assembly.

Apply clutch spline grease to the input shaft spline.

Sealant:

Toyota Genuine Clutch Spline Grease or Equivalent

NOTICE:

Do not apply grease to portion A shown in the illustration.

Install the clutch release bearing with release fork onto the transaxle assembly.

NOTICE:

After the installation, move the fork forward and backward to check that the release bearing slides smoothly.