Clutch Pedal (For Sedan) Installation

Install the clutch pedal No. 1 cushion onto the clutch pedal.

Apply MP grease to the 2 bushes and collar.

Install the 2 bushes and collar onto the clutch pedal.

Install the clutch pedal onto the clutch pedal support with the bolt and the nut.

Torque:

37 N*m{375 kgf*cm, 27 ft.*lbf}

HINT:

Install the bolt from the right side of the vehicle.

Install the clutch pedal stopper bolt so that its end touches the clutch pedal cushion.

HINT:

Tighten the lock nut to the specified torque when adjusting the clutch pedal.

Install the clutch start switch with the nut.

Torque:

16 N*m{160 kgf*cm, 12 ft.*lbf}

Install the clutch pedal support onto the vehicle with the bolt.

Torque:

24 N*m{241 kgf*cm, 17 ft.*lbf}

Connect the clutch start switch connector.

Connect the wire harness clamp.

Install the clutch master cylinder with the 2 nuts.

Torque:

9.0 N*m{92 kgf*cm, 80 in.*lbf}

Using a union nut wrench, connect the flexible hose tube.

Torque:

15 N*m{155 kgf*cm, 11 ft.*lbf}

NOTICE:

Use the formula to calculate special torque values for situations where the union nut wrench is combined with a torque wrench (YARIS_NCP93 RM000000UYX0BYX.html).

Connect the clutch reservoir tube with the clip to the clutch master cylinder assembly.

Pull back the floor carpet.

Check that the pedal height is correct.

Pedal height from floor:

133.0 to 143.0 mm (5.236 to 5.630 in.)

If the pedal height is not as specified, adjust it as follows.

1. Loosen the lock nut and turn the stopper bolt until the correct height is obtained.
   

2. Tighten the lock nut.
   

   Torque:

   16 N*m{160 kgf*cm, 12 ft.*lbf}

Engage the 3 claws and install the instrument panel under cover.

Tighten the 2 screws.