Clutch Pedal (For Sedan) Adjustment

Drivetrain. Yaris. Ncp93, 131
Clutch. Yaris. Ncp93, 131

  1. INSPECT AND ADJUST CLUTCH PEDAL SUB-ASSEMBLY

  2. INSPECT AND ADJUST PEDAL FREE PLAY AND PUSH ROD PLAY

  3. INSPECT CLUTCH RELEASE POINT

Clutch Pedal (For Sedan) -- Adjustment



1. INSPECT AND ADJUST CLUTCH PEDAL SUB-ASSEMBLY
  1. Pull back the floor carpet.



    Yaris. Ncp93, 131.Clutch.Clutch System (For Sedan).Clutch Pedal (For Sedan)  Adjustment
  1. Check that the pedal height is correct.

    Text in Illustration
    *a
    Pedal Height Adjust Point
    *b
    Pedal Height
    *c
    Push Rod Play And Free Play Adjust Point
    Pedal height from floor:
    133.0 to 143.0 mm (5.236 to 5.630 in.)
  1. If the pedal height is not as specified, adjust it as follows.

    1. Loosen the lock nut and turn the stopper bolt until the correct height is obtained.

    2. Tighten the lock nut.

      Torque:
      16 N*m{160 kgf*cm, 12 ft.*lbf}


2. INSPECT AND ADJUST PEDAL FREE PLAY AND PUSH ROD PLAY


    Yaris. Ncp93, 131.Clutch.Clutch System (For Sedan).Clutch Pedal (For Sedan)  Adjustment
  1. Check that the pedal free play and push rod play are correct.

    Text in Illustration
    *a
    Push Rod Play
    *b
    Pedal Free Play

    1. Depress the pedal until clutch resistance begins to be felt.

      Pedal free play:
      5.0 to 15.0 mm (0.197 to 0.591 in.)
    2. Gently depress the pedal until the resistance begins to increase a little.

      Push rod play at pedal top:
      1.0 to 5.0 mm (0.039 to 0.197 in.)
  1. Adjust the pedal free play and push rod play.

    1. Loosen the lock nut and turn the push rod until the correct free play and push rod play are obtained.

    2. Tighten the lock nut.

      Torque:
      12 N*m{120 kgf*cm, 8.7 ft.*lbf}
    3. After adjusting the pedal free play, check the pedal height.



3. INSPECT CLUTCH RELEASE POINT


    Yaris. Ncp93, 131.Clutch.Clutch System (For Sedan).Clutch Pedal (For Sedan)  Adjustment
  1. Check the clutch release point.

    Text in Illustration
    *a
    25 mm (0.98 in) or more
    *b
    Release Point
    *c
    Pedal Stroke
    *d
    Full Stroke End Position

    1. Pull the parking brake lever and install a wheel stoppers.

    2. Start the engine and run it at idle.

    3. Without depressing the clutch pedal, slowly move the shift lever into reverse until the gears come into contact.

    4. Gradually depress the clutch pedal and measure the stroke distance from the point that the gear noise stops (release point) up to the full stroke end position.

      Standard distance:
      25 mm (0.98 in.) or more (From pedal stroke end position to release point)
      If the distance is not as specified, perform the following operations.
      1. Check pedal height.
      2. Check push rod play and pedal free play.
      3. Bleed the clutch line.
      4. Check the clutch cover assembly and disc assembly.