Engine Unit (For Sedan) Installation

Install the exhaust manifold with the 3 bolts and 2 nuts, in the order shown in the illustration, through a new gasket.

Torque:

27 N*m{275 kgf*cm, 20 ft.*lbf}

Install the manifold bracket with the 3 bolts.

Torque:

44 N*m{449 kgf*cm, 33 ft.*lbf}

Install the exhaust manifold insulator with the 4 bolts.

Torque:

8.0 N*m{82 kgf*cm, 71 in.*lbf}

Install the 2 wire harness clamp brackets with the 2 bolts.

Torque:

9.8 N*m{100 kgf*cm, 87 in.*lbf} bolt A

13 N*m{131 kgf*cm, 10 ft.*lbf} bolt B

Connect all sensor connectors and wire harness clamps to the engine assembly and install the engine wire harness.

Install the booster vacuum tube with the 2 bolts.

Torque:

9.0 N*m{92 kgf*cm, 80 in.*lbf}

Install the No. 1 water bypass pipe through a new gasket with the 2 bolts and 2 nuts.

Torque:

9.0 N*m{92 kgf*cm, 80 in.*lbf}

Install a new gasket onto the intake manifold.

Provisionally tighten the intake manifold nuts and bolts in the order shown in the illustration, and then tighten them to the specified torque.

Torque:

30 N*m{306 kgf*cm, 22 ft.*lbf}

Connect the water by-pass hose to the No. 1 water by-pass pipe.

Connect the water bypass hose to the cylinder head.

Connect the union to connector tube hose to the booster vacuum tube.

Provisionally install the generator with fixing bolt B.

Provisionally install the fan belt adjusting slider with fan belt adjusting slider fixing bolts A and B, then move the generator toward the cylinder block and tighten bolt B.

Torque:

11 N*m{112 kgf*cm, 8.1 ft.*lbf}

Install the connector and the wire harness clamp.

Install terminal B with the nut.

Torque:

9.8 N*m{100 kgf*cm, 7.2 ft.*lbf}

Install the terminal cap.

Install the 4 ignition coils with the 4 bolts.

Torque:

9.0 N*m{92 kgf*cm, 80 in.*lbf}

NOTICE:

If the body or cap of the ignition coil is dropped or subjected to a strong impact, replace the ignition coil with a new one.

Connect the 4 ignition coil connectors.

Connect the No. 1 radiator hose to the cylinder head.

Install the water filler sub-assembly with 2 nuts.

Torque:

7.5 N*m{76 kgf*cm, 66 in.*lbf}

Insert the fuel tube connector into the fuel delivery pipe until a click sound can be heard.

NOTICE:

1. Check that there are no scratches or foreign matter around the disconnected parts of the fuel tube connector and pipe before performing this work.
   
2. After connecting the fuel tube, check that the fuel tube connector and pipe are securely connected by pulling them.
   

Install the fuel pipe clamp.

Install the ventilation hose.