Engine Hood Courtesy Switch Installation

Vehicle Interior. Corolla. Zre142 Aze141
Theft Deterrent Keyless Entry. Corolla. Zre142 Aze141

  1. INSTALL HOOD LOCK ASSEMBLY

  2. INSPECT HOOD SUB-ASSEMBLY

  3. ADJUST HOOD SUB-ASSEMBLY

  4. INSTALL FRONT BUMPER ASSEMBLY (for 2AZ-FE)

  5. INSTALL FRONT BUMPER ASSEMBLY (for 2ZR-FE)

  6. INSTALL NO. 4 ENGINE UNDER COVER (for 2AZ-FE)

  7. INSTALL RADIATOR GRILLE PROTECTOR

  8. ADJUST FOG LIGHT AIMING (w/ Fog Light)

Engine Hood Courtesy Switch -- Installation



1. INSTALL HOOD LOCK ASSEMBLY


    Corolla. Zre142 Aze141
  1. Apply MP grease to the sliding areas of the lock.



    Corolla. Zre142 Aze141
  1. Connect the hood lock control cable.



    Corolla. Zre142 Aze141.Theft Deterrent Keyless Entry.Smart Key System (For Entry Function).Engine Hood Courtesy Switch  Installation
  1. Install the hood lock assembly with the 3 bolts.

    Torque:
    Centering Bolt:
    7.5 N*m{77 kgf*cm, 66 in.*lbf}
    Standard Bolt:
    8.0 N*m{82 kgf*cm, 71 in.*lbf}


2. INSPECT HOOD SUB-ASSEMBLY


  1. Check that the clearance measurements of areas A through E are within each standard range.


    Corolla. Zre142 Aze141.Theft Deterrent Keyless Entry.Smart Key System (For Entry Function).Engine Hood Courtesy Switch  Installation


    Standard Clearance:

    Area
    Measurement
    Area
    Measurement
    A
    3.1 to 6.1 mm (0.122 to 0.240 in.)
    D
    4.8 mm (0.189 in.)
    B
    -1.5 to 1.5 mm (-0.0591 to 0.0591 in.)
    E
    0.7 mm (0.0276 in.)
    C
    2.3 to 5.3 mm (0.0906 to 0.209 in.)
    -
    -


3. ADJUST HOOD SUB-ASSEMBLY


  1. Horizontally and vertically adjust the hood.



      Corolla. Zre142 Aze141
    1. Loosen the 4 hinge bolts of the hood.

    2. Adjust the clearance between the hood and front fender by moving the hood.

    3. Tighten the 4 hinge bolts after the adjustment.

      Torque:
      13 N*m{133 kgf*cm, 10 ft.*lbf}


  1. Adjust the height of the front end of the hood using the cushion rubber.



      Corolla. Zre142 Aze141
    1. Adjust the cushion rubber so that the heights of the hood and fender are aligned.

      HINT:
      Raise or lower the front end of the hood by turning the cushion rubber.


  1. Adjust the hood lock.



      Corolla. Zre142 Aze141
    1. Loosen the 3 bolts.

    2. Tighten the bolts after the adjustment.

      Torque:
      8.0 N*m{82 kgf*cm, 71 in.*lbf}
    3. Check that the striker engages the hood lock smoothly.



4. INSTALL FRONT BUMPER ASSEMBLY (for 2AZ-FE)
  1. Connect the 2 fog light connectors.



    Corolla. Zre142 Aze141.Theft Deterrent Keyless Entry.Smart Key System (For Entry Function).Engine Hood Courtesy Switch  Installation
  1. Engage the 6 claws and install the front bumper assembly as shown in the illustration.

  1. Install the 2 screws, 7 clips and 2 bolts.

    Torque:
    Bolt:
    5.0 N*m{51 kgf*cm, 44 in.*lbf}


    Corolla. Zre142 Aze141.Theft Deterrent Keyless Entry.Smart Key System (For Entry Function).Engine Hood Courtesy Switch  Installation
  1. Install the pin hold clip.

    Text in Illustration
    *a
    Correct
    *b
    Incorrect
    NOTICE:
    Insert the pin hold clip with the slot aligned vertically. Do not rotate the clip after inserting it. After installation, confirm that the slot is vertical.
    HINT:
    Use the same procedure for the RH side and LH side.


5. INSTALL FRONT BUMPER ASSEMBLY (for 2ZR-FE)
  1. w/ Fog Light:

    1. Connect the 2 fog light connectors.



    Corolla. Zre142 Aze141.Theft Deterrent Keyless Entry.Smart Key System (For Entry Function).Engine Hood Courtesy Switch  Installation
  1. Engage the 6 claws and install the front bumper assembly as shown in the illustration.

  1. Install the 4 screws, 7 clips and 2 bolts.

    Torque:
    Bolt:
    5.0 N*m{51 kgf*cm, 44 in.*lbf}


    Corolla. Zre142 Aze141.Theft Deterrent Keyless Entry.Smart Key System (For Entry Function).Engine Hood Courtesy Switch  Installation
  1. Install the pin hold clip.

    Text in Illustration
    *a
    Correct
    *b
    Incorrect
    NOTICE:
    Insert the pin hold clip with the slot aligned vertically. Do not rotate the clip after inserting it. After installation, confirm that the slot is vertical.
    HINT:
    Use the same procedure for the RH side and LH side.


6. INSTALL NO. 4 ENGINE UNDER COVER (for 2AZ-FE)
  1. Install the No. 4 engine under cover with the 4 screws and 4 clips.



7. INSTALL RADIATOR GRILLE PROTECTOR
  1. Install the 2 radiator grille protectors.

    Torque:
    5.0 N*m{51 kgf*cm, 44 in.*lbf}


8. ADJUST FOG LIGHT AIMING (w/ Fog Light)
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