Electrical Key Oscillator (For Front Door) Installation
INSTALL DOOR ELECTRICAL KEY OSCILLATOR
INSTALL FRONT DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY
INSTALL FRONT DOOR LOCK ASSEMBLY (w/o Power Door Lock)
INSTALL FRONT DOOR LOCK ASSEMBLY (w/ Power Door Lock)
INSTALL FRONT DOOR REAR OUTSIDE HANDLE PAD
INSTALL FRONT DOOR FRONT OUTSIDE HANDLE PAD
INSTALL FRONT DOOR OUTSIDE HANDLE ASSEMBLY
INSTALL FRONT DOOR OUTSIDE HANDLE COVER
INSTALL FRONT DOOR REAR LOWER FRAME SUB-ASSEMBLY
INSTALL FRONT DOOR GLASS RUN
INSTALL FRONT DOOR NO. 2 STIFFENER CUSHION
INSTALL FRONT DOOR GLASS SUB-ASSEMBLY
INSTALL FRONT DOOR SERVICE HOLE COVER
INSTALL FRONT DOOR TRIM BRACKET
INSTALL FRONT DOOR INNER GLASS WEATHERSTRIP
INSTALL FRONT DOOR INSIDE HANDLE SUB-ASSEMBLY
INSTALL FRONT DOOR TRIM BOARD SUB-ASSEMBLY
INSTALL FRONT ARMREST UPPER BASE PANEL
INSTALL FRONT DOOR INSIDE HANDLE BEZEL
Electrical Key Oscillator (For Front Door) -- Installation |
1. INSTALL DOOR ELECTRICAL KEY OSCILLATOR |
Install the door electrical key oscillator with the screw.
2. INSTALL FRONT DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY |
Apply MP grease to the sliding parts on the front door outside handle frame sub-assembly.
Engage the claw (A) and grommet.
Using a "TORX" socket wrench (T30), install the front door outside handle frame sub-assembly with the screw.
- Torque:
- 4.0 N*m{41 kgf*cm, 35 in.*lbf}
Engage the claw (B).
Connect the connector.
3. INSTALL FRONT DOOR LOCK ASSEMBLY (w/o Power Door Lock) |
Apply MP grease to the sliding parts of the front door lock assembly.
Insert the front door lock open rod to the front door lock assembly.
Make sure that the front door lock open rod is securely connected to the front door lock assembly.
Using a "TORX" socket wrench (T30), install the front door lock assembly with the 3 screws.
- Torque:
- 5.0 N*m{51 kgf*cm, 44 in.*lbf}
4. INSTALL FRONT DOOR LOCK ASSEMBLY (w/ Power Door Lock) |
- NOTICE:
- When reusing the removed front door lock assembly, replace the door lock wiring harness seal on the connector with a new one.
- Do not allow grease or dust to adhere to the door lock wiring harness seal surface of the connector.
- Reusing the door lock wiring harness seal or using a damaged door lock wiring harness seal may cause water intrusion. This may result in a malfunction of the front door lock assembly.
Apply MP grease to the sliding parts of the front door lock assembly.
Install a new door lock wiring harness seal to the front door lock assembly.
Insert the front door lock open rod to the front door lock assembly.
Make sure that the front door lock open rod is securely connected to the front door lock assembly.
Using a "TORX" socket wrench (T30), install the front door lock assembly with the 3 screws.
- Torque:
- 5.0 N*m{51 kgf*cm, 44 in.*lbf}
5. INSTALL FRONT DOOR REAR OUTSIDE HANDLE PAD |
Engage the 2 claws and install the front door rear outside handle pad.
6. INSTALL FRONT DOOR FRONT OUTSIDE HANDLE PAD |
Engage the 2 claws and install the front door front outside handle pad.
7. INSTALL FRONT DOOR OUTSIDE HANDLE ASSEMBLY |
Insert the front end of the front door outside handle assembly into the front door outside handle frame.
Insert the rear end of the front door outside handle assembly into the front door outside handle frame then slide the front door outside handle assembly toward the front of the vehicle to install it.
Connect the connector.
8. INSTALL FRONT DOOR OUTSIDE HANDLE COVER |
Engage the 2 claws and install the front door outside handle cover to the front door lock cylinder.
Install the front door lock cylinder.
- HINT:
- Make sure that the front door lock cylinder rod is inserted into the front door lock assembly.
Using a "TORX" socket wrench (T30), install the front door lock cylinder with the screw.
- Torque:
- 4.0 N*m{41 kgf*cm, 35 in.*lbf}
Install the hole plug.
9. INSTALL FRONT DOOR REAR LOWER FRAME SUB-ASSEMBLY |
Install the front door rear lower frame sub-assembly with the bolt.
- Torque:
- 6.2 N*m{63 kgf*cm, 55 in.*lbf}
10. INSTALL FRONT DOOR GLASS RUN |
Install the front door glass run.
11. INSTALL FRONT DOOR NO. 2 STIFFENER CUSHION |
Insert the 2 guides and install the front door No. 2 stiffener cushion with the 2 bolts.
- Torque:
- 6.2 N*m{63 kgf*cm, 55 in.*lbf}
12. INSTALL FRONT DOOR GLASS SUB-ASSEMBLY |
Insert the front door glass sub-assembly into the front door panel along the front door glass run as shown in the illustration.
Install the front door glass sub-assembly with the 2 bolts.
- Torque:
- 8.0 N*m{82 kgf*cm, 71 in.*lbf}
13. INSTALL FRONT DOOR SERVICE HOLE COVER |
Apply butyl tape to the front door panel.
Pass the front door lock remote control cable and rear door inside locking cable through a new front door service hole cover.
Attach the front door service hole cover according to the reference points on the front door panel.
- NOTICE:
- Securely install the front door service hole cover preventing wrinkles and air bubbles.
w/ Power door lock:
Connect the connector.
14. INSTALL FRONT DOOR TRIM BRACKET |
Install the front door trim bracket with the 2 screws.
15. INSTALL FRONT DOOR INNER GLASS WEATHERSTRIP |
Install the front door inner glass weatherstrip.
16. INSTALL FRONT DOOR INSIDE HANDLE SUB-ASSEMBLY |
Connect the front door lock remote control cable and front door inside locking cable to the front door inside handle sub-assembly.
Engage the 2 claws and install the front door inside handle sub-assembly to the front door trim board.
17. INSTALL FRONT DOOR TRIM BOARD SUB-ASSEMBLY |
Engage the front door trim board with the 5 claws on the front door inner glass weatherstrip.
Engage the 10 clips and install the front door trim board to the front door panel.
Install the 2 screws.
Engage the claw to install the door armrest cap.
18. INSTALL FRONT ARMREST UPPER BASE PANEL |
Connect the connector.
Engage the 2 clips and 6 claws, and install the front armrest upper base panel.
19. INSTALL FRONT DOOR INSIDE HANDLE BEZEL |
Engage the 3 claws and install the front door inside handle bezel.