Rear Door Lock Installation

Vehicle Interior. Corolla. Zre142 Aze141
Door Lock. Corolla. Zre142 Aze141

  1. INSTALL REAR DOOR INSIDE LOCKING CABLE ASSEMBLY (w/o Power Door Lock)

  2. INSTALL REAR DOOR INSIDE LOCKING CABLE ASSEMBLY (w/ Power Door Lock)

  3. INSTALL REAR DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY (w/o Power Door Lock)

  4. INSTALL REAR DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY (w/ Power Door Lock)

  5. INSTALL REAR DOOR LOCK ASSEMBLY (w/o Power Door Lock)

  6. INSTALL REAR DOOR LOCK ASSEMBLY (w/ Power Door Lock)

  7. INSTALL REAR DOOR GLASS RUN

  8. INSTALL REAR DOOR GLASS SUB-ASSEMBLY

  9. INSTALL REAR DOOR QUARTER WINDOW GLASS

  10. INSTALL REAR DOOR WINDOW DIVISION BAR SUB-ASSEMBLY

  11. INSTALL REAR DOOR WEATHERSTRIP

  12. INSTALL REAR DOOR SERVICE HOLE COVER

  13. INSTALL REAR DOOR TRIM BRACKET

  14. INSTALL REAR DOOR INNER GLASS WEATHERSTRIP

  15. INSTALL REAR DOOR INSIDE HANDLE SUB-ASSEMBLY

  16. INSTALL REAR DOOR TRIM BOARD SUB-ASSEMBLY

  17. INSTALL REAR DOOR ARMREST UPPER BASE PANEL (w/o Power Window)

  18. INSTALL REAR DOOR ARMREST UPPER BASE PANEL (w/ Power Window)

  19. INSTALL REAR DOOR INSIDE HANDLE BEZEL

  20. INSTALL REAR DOOR WINDOW REGULATOR HANDLE ASSEMBLY (w/o Power Window)

Rear Door Lock -- Installation



1. INSTALL REAR DOOR INSIDE LOCKING CABLE ASSEMBLY (w/o Power Door Lock)


    Corolla. Zre142 Aze141
  1. Install the rear door inside locking cable assembly.



2. INSTALL REAR DOOR INSIDE LOCKING CABLE ASSEMBLY (w/ Power Door Lock)


    Corolla. Zre142 Aze141
  1. Install the rear door inside locking cable assembly.



    Corolla. Zre142 Aze141
  1. Engage the 3 claws.



3. INSTALL REAR DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY (w/o Power Door Lock)


    Corolla. Zre142 Aze141
  1. Install the rear door lock remote control cable assembly.



4. INSTALL REAR DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY (w/ Power Door Lock)


    Corolla. Zre142 Aze141
  1. Install the rear door lock remote control cable assembly.



    Corolla. Zre142 Aze141
  1. Engage the claw.



5. INSTALL REAR DOOR LOCK ASSEMBLY (w/o Power Door Lock)
  1. Apply MP grease to the sliding parts of the rear door lock assembly.



    Corolla. Zre142 Aze141
  1. Insert the rear door lock assembly to the rear door outside handle release plate, and set it to the rear door panel.

  1. Make sure that the rear door outside handle frame release plate is securely connected to the rear door lock assembly.

  1. Using a "TORX" socket wrench (T30), install the rear door lock assembly with the 3 screws.

    Torque:
    5.0 N*m{51 kgf*cm, 44 in.*lbf}


6. INSTALL REAR DOOR LOCK ASSEMBLY (w/ Power Door Lock)
NOTICE:
  1. When reusing the removed rear door lock assembly, replace the door lock wiring harness seal on the connector with a new one.
  2. Do not allow grease or dust to adhere to the door lock wiring harness seal surface of the connector.
  3. Reusing the door lock wiring harness seal or using a damaged door lock wiring harness seal may cause water intrusion to the connection. This may result in a malfunction of the rear door lock assembly.
  1. Apply MP grease to the sliding parts of the rear door lock assembly.

  1. Install a new door lock wiring harness seal to the rear door lock assembly.



    Corolla. Zre142 Aze141
  1. Insert the rear door lock assembly to the rear door outside handle release plate, and set it to the rear door panel.

  1. Make sure that the rear door outside handle frame release plate is securely connected to the rear door lock assembly.

  1. Using a "TORX" socket wrench (T30), install the rear door lock assembly with the 3 screws.

    Torque:
    5.0 N*m{51 kgf*cm, 44 in.*lbf}
  1. Connect the connector.



7. INSTALL REAR DOOR GLASS RUN


    Corolla. Zre142 Aze141
  1. Install the rear door glass run.



8. INSTALL REAR DOOR GLASS SUB-ASSEMBLY


    Corolla. Zre142 Aze141
  1. Slide the rear door glass sub-assembly to install it as shown in the illustration.



9. INSTALL REAR DOOR QUARTER WINDOW GLASS
  1. Install the rear door quarter window glass to the rear door quarter window weatherstrip.



    Corolla. Zre142 Aze141
  1. Install the rear door quarter window glass together with the rear door quarter window weatherstrip in the direction indicated by the arrow in the illustration.



10. INSTALL REAR DOOR WINDOW DIVISION BAR SUB-ASSEMBLY
  1. Insert the rear door window division bar sub-assembly from above.

  1. Install the rear door glass run to the rear door window division bar sub-assembly.



    Corolla. Zre142 Aze141
  1. Install the rear door window division bar sub-assembly with the 2 bolts and screw.

    Torque:
    6.2 N*m{63 kgf*cm, 55 in.*lbf}


11. INSTALL REAR DOOR WEATHERSTRIP


    Corolla. Zre142 Aze141
  1. Engage the 15 clips and install the rear door weatherstrip.



12. INSTALL REAR DOOR SERVICE HOLE COVER
  1. Apply butyl tape to the rear door panel.



    Corolla. Zre142 Aze141.Door Lock.Power Door Lock Control System.Rear Door Lock  Installation
  1. Pass the rear door lock remote control cable, rear door inside locking cable and each connector through a new rear door service hole cover.

  1. Attach the rear door service hole cover according to the reference points on the rear door panel.

    NOTICE:
    Securely install the rear door service hole cover preventing wrinkles and air bubbles.


  1. w/ Power door lock:



      Corolla. Zre142 Aze141
    1. Connect the connector.



13. INSTALL REAR DOOR TRIM BRACKET


    Corolla. Zre142 Aze141
  1. Install the rear door trim bracket with the 2 screws.



14. INSTALL REAR DOOR INNER GLASS WEATHERSTRIP


    Corolla. Zre142 Aze141
  1. Install the rear door inner glass weatherstrip.



15. INSTALL REAR DOOR INSIDE HANDLE SUB-ASSEMBLY


    Corolla. Zre142 Aze141
  1. Connect the rear door lock remote control cable and rear door inside locking cable to the rear door inside handle.



    Corolla. Zre142 Aze141
  1. Engage the 2 claws and install the rear door inside handle sub-assembly to the rear door trim board.



16. INSTALL REAR DOOR TRIM BOARD SUB-ASSEMBLY


    Corolla. Zre142 Aze141
  1. Engage the rear door trim board with the 4 claws on the rear door inner glass weatherstrip.

  1. Engage the 8 clips to install the rear door trim board to the rear door panel.



    Corolla. Zre142 Aze141
  1. Install the 2 screws.



    Corolla. Zre142 Aze141
  1. Engage the claw to install the door armrest cap.



17. INSTALL REAR DOOR ARMREST UPPER BASE PANEL (w/o Power Window)


    Corolla. Zre142 Aze141
  1. Engage the 2 clips and 7 claws, and install the rear door armrest upper base panel.



18. INSTALL REAR DOOR ARMREST UPPER BASE PANEL (w/ Power Window)
  1. Connect the connector.



    Corolla. Zre142 Aze141
  1. Engage the 2 clips and 7 claws, and install the rear door armrest upper base panel.



19. INSTALL REAR DOOR INSIDE HANDLE BEZEL


    Corolla. Zre142 Aze141
  1. Engage the 3 claws and install the rear door inside handle bezel.



20. INSTALL REAR DOOR WINDOW REGULATOR HANDLE ASSEMBLY (w/o Power Window)
  1. Temporarily install the rear door window regulator handle assembly and fully close the window glass.

  1. Install the rear door regulator inside handle plate.

  1. Install the snap ring to the rear door window regulator handle assembly.



    Corolla. Zre142 Aze141.Door Lock.Power Door Lock Control System.Rear Door Lock  Installation
  1. Install the rear door window regulator handle assembly as shown in the illustration.