Rear Speed Sensor Installation

Brake. Corolla. Zre142 Aze141

  1. INSTALL REAR AXLE HUB AND BEARING ASSEMBLY WITH REAR SPEED SENSOR (for Drum Type)

  2. INSTALL REAR AXLE HUB AND BEARING ASSEMBLY WITH REAR SPEED SENSOR (for Disc Type)

  3. INSPECT REAR AXLE HUB BEARING LOOSENESS (for Disc Type)

  4. INSPECT REAR AXLE HUB RUNOUT (for Disc Type)

  5. INSPECT REAR AXLE HUB BEARING LOOSENESS (for Drum Type)

  6. INSPECT REAR AXLE HUB RUNOUT (for Drum Type)

  7. INSTALL REAR BRAKE DRUM (for Drum Type)

  8. ADJUST REAR DRUM BRAKE SHOE CLEARANCE

  9. INSTALL REAR DISC (for Disc Type)

  10. INSTALL REAR DISC BRAKE CALIPER ASSEMBLY (for Disc Type)

  11. CONNECT NO. 3 PARKING BRAKE CABLE ASSEMBLY (for Disc Type)

  12. INSTALL PARKING BRAKE LEVER PROTECTOR (for Disc Type)

  13. CONNECT REAR SPEED SENSOR WIRE (for Disc Type)

  14. CONNECT REAR SPEED SENSOR WIRE (for Drum Type)

  15. ADJUST PARKING BRAKE LEVER TRAVEL (for Disc Type)

  16. INSPECT REAR DISC BRAKE CYLINDER OPERATION LEVER AND STOPPER CLEARANCE (for Disc Type)

  17. INSTALL UPPER CONSOLE PANEL SUB-ASSEMBLY (for Disc Type)

  18. INSTALL CENTER INSTRUMENT CLUSTER FINISH PANEL ASSEMBLY (for Disc Type)

  19. INSTALL SHIFT LEVER KNOB SUB-ASSEMBLY (for Disc Type)

  20. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL LH (for Disc Type)

  21. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL RH (for Disc Type)

  22. INSTALL REAR WHEEL

  23. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

  24. INSPECT REAR WHEEL ALIGNMENT

  25. CHECK FOR SPEED SENSOR SIGNAL

Rear Speed Sensor -- Installation


HINT:
  1. Use the same procedure for the RH side and LH side.
  2. The procedure listed below is for the LH side.
  3. If the sensor rotor needs to be replaced, replace it together with the rear axle hub and bearing assembly with rear speed sensor.
  4. The rear speed sensor is a component of the rear axle hub and bearing assembly with rear speed sensor. If the sensor needs to be replaced, replace the rear axle hub and bearing assembly with rear speed sensor.


1. INSTALL REAR AXLE HUB AND BEARING ASSEMBLY WITH REAR SPEED SENSOR (for Drum Type)
  1. Install the rear axle hub and bearing assembly with rear speed sensor (COROLLA_ZRE142 RM000001Y1P05PX_01_0080.html).

    HINT:
    1. The rear speed sensor is a component of the rear axle hub and bearing assembly with rear speed sensor. If the sensor needs to be replaced, replace the rear axle hub and bearing assembly with rear speed sensor.
    2. If the sensor rotor needs to be replaced, replace it together with the rear axle hub and bearing assembly with rear speed sensor.


2. INSTALL REAR AXLE HUB AND BEARING ASSEMBLY WITH REAR SPEED SENSOR (for Disc Type)
  1. Install the rear axle hub and bearing assembly with rear speed sensor (COROLLA_ZRE142 RM000001Y1P05PX_01_0001.html).

    HINT:
    1. The rear speed sensor is a component of the rear axle hub and bearing assembly with rear speed sensor. If the sensor needs to be replaced, replace the rear axle hub and bearing assembly with rear speed sensor.
    2. If the sensor rotor needs to be replaced, replace it together with the rear axle hub and bearing assembly with rear speed sensor.


3. INSPECT REAR AXLE HUB BEARING LOOSENESS (for Disc Type)


    Corolla. Zre142 Aze141
  1. Using a dial indicator, check for looseness near the center of the axle hub.

    Maximum looseness:
    0.05 mm (0.00196 in.)
    NOTICE:
    Ensure that the dial indicator is set perpendicular to the measurement surface.
    If the looseness exceeds the maximum, replace the rear axle hub and bearing assembly.


4. INSPECT REAR AXLE HUB RUNOUT (for Disc Type)


    Corolla. Zre142 Aze141
  1. Using a dial indicator, check for runout on the surface of the axle hub outside the hub bolt.

    Maximum runout:
    0.06 mm (0.00236 in.)
    NOTICE:
    Ensure that the dial indicator is set perpendicular to the measurement surface.
    If the runout exceeds the maximum, replace the rear axle hub and bearing assembly.


5. INSPECT REAR AXLE HUB BEARING LOOSENESS (for Drum Type)


    Corolla. Zre142 Aze141
  1. Using a dial indicator, check for looseness near the center of the axle hub.

    Maximum looseness:
    0.05 mm (0.00196 in.)
    NOTICE:
    Ensure that the dial indicator is set perpendicular to the measurement surface.
    If the looseness exceeds the maximum, replace the rear axle hub and bearing assembly.


6. INSPECT REAR AXLE HUB RUNOUT (for Drum Type)


    Corolla. Zre142 Aze141
  1. Using a dial indicator, check for runout on the surface of the axle hub outside the hub bolt.

    Maximum runout:
    0.06 mm (0.00236 in.)
    NOTICE:
    Ensure that the dial indicator is set perpendicular to the measurement surface.
    If the runout exceeds the maximum, replace the rear axle hub and bearing assembly.


7. INSTALL REAR BRAKE DRUM (for Drum Type)
  1. Install the rear brake drum.



8. ADJUST REAR DRUM BRAKE SHOE CLEARANCE


    Corolla. Zre142 Aze141.Brake Control Dynamic Control Systems.Anti-Lock Brake System.Rear Speed Sensor  Installation
  1. Temporarily install the 2 wheel nuts.

  1. Remove the shoe adjusting hole plug, and turn the adjuster to expand the shoe until the drum locks.



    Corolla. Zre142 Aze141.Brake Control Dynamic Control Systems.Anti-Lock Brake System.Rear Speed Sensor  Installation
  1. Hold the automatic adjust lever away from the adjuster, and contract the brake shoe by turning the adjust bolt using another screwdriver until the drum can rotate smoothly.

    Standard:
    11 notches
  1. Install the hole plug.



9. INSTALL REAR DISC (for Disc Type)


    Corolla. Zre142 Aze141.Brake Control Dynamic Control Systems.Anti-Lock Brake System.Rear Speed Sensor  Installation
  1. Align the matchmarks of the disc and axle hub and install the disc.

    NOTICE:
    When replacing the disc with a new one, select the installation position where the rear disc has minimal runout.


10. INSTALL REAR DISC BRAKE CALIPER ASSEMBLY (for Disc Type)


    Corolla. Zre142 Aze141
  1. Install the rear disc brake caliper assembly with the 2 bolts.

    Torque:
    63 N*m{642 kgf*cm, 46 ft.*lbf}


11. CONNECT NO. 3 PARKING BRAKE CABLE ASSEMBLY (for Disc Type)


    Corolla. Zre142 Aze141.Brake Control Dynamic Control Systems.Anti-Lock Brake System.Rear Speed Sensor  Installation
  1. Install the No. 3 parking brake cable assembly to the rear disc brake cylinder assembly LH.

    HINT:
    Be sure to engage the No. 3 parking brake cable assembly clip onto the rear disc brake cylinder assembly LH as shown in the illustration.


    Corolla. Zre142 Aze141
  1. Connect the No. 3 parking brake cable assembly to the rear disc brake cylinder assembly LH.



    Corolla. Zre142 Aze141
  1. Install the bolt.

    Torque:
    6.0 N*m{61 kgf*cm, 53 in.*lbf}
  1. Engage the clamp to the No. 3 parking brake cable assembly.



12. INSTALL PARKING BRAKE LEVER PROTECTOR (for Disc Type)


    Corolla. Zre142 Aze141
  1. Install the parking brake lever protector to the No. 3 parking brake cable assembly.



13. CONNECT REAR SPEED SENSOR WIRE (for Disc Type)


    Corolla. Zre142 Aze141
  1. Connect the rear speed sensor wire connector to the rear speed sensor.



14. CONNECT REAR SPEED SENSOR WIRE (for Drum Type)


    Corolla. Zre142 Aze141
  1. Connect the rear speed sensor wire connector to the rear speed sensor.



15. ADJUST PARKING BRAKE LEVER TRAVEL (for Disc Type)
  1. Remove the upper console box assembly (COROLLA_ZRE142 RM000002XV501QX.html).

  1. Completely release the parking brake lever.



    Corolla. Zre142 Aze141.Brake Control Dynamic Control Systems.Anti-Lock Brake System.Rear Speed Sensor  Installation
  1. Loosen the lock nut and the adjusting nut to completely release the parking brake cable.

  1. Fully depress the brake lever 3 to 5 times with the engine stopped.

  1. Turn the adjusting nut until the parking brake lever travel is corrected to within the specified range.

    Parking brake lever travel:
    6 to 9 notches at 200 N (20 kgf, 45.0 lbf)
  1. Using a wrench or an equivalent tool, hold the adjusting nut and tighten the lock nut.

    Torque:
    6.0 N*m{61 kgf*cm, 53 in.*lbf}
  1. Operate the parking brake lever 3 to 4 times, and check the parking brake lever travel.

  1. Check whether the parking brake drags or not.

  1. Install the upper console box assembly (COROLLA_ZRE142 RM000002XV301QX.html).



16. INSPECT REAR DISC BRAKE CYLINDER OPERATION LEVER AND STOPPER CLEARANCE (for Disc Type)


    Corolla. Zre142 Aze141.Brake Control Dynamic Control Systems.Anti-Lock Brake System.Rear Speed Sensor  Installation
  1. Release the parking brake lever and check that the clearance measurement between the rear disc brake cylinder operation lever and the stopper is within the specified range.

    Clearance (A):
    0.5 mm (0.0197 in.) or less
    If the clearance is not within the specified range, replace the rear disc brake caliper assembly.


17. INSTALL UPPER CONSOLE PANEL SUB-ASSEMBLY (for Disc Type)


    Corolla. Zre142 Aze141
  1. Engage the 6 clips and 2 guides to install the upper console panel sub-assembly.



18. INSTALL CENTER INSTRUMENT CLUSTER FINISH PANEL ASSEMBLY (for Disc Type)
  1. for Manual Transaxle: COROLLA_ZRE142 RM0000024DA09MX_01_0097.html
  2. for Automatic Transaxle: COROLLA_ZRE142 RM0000024DA09MX_01_0182.html


19. INSTALL SHIFT LEVER KNOB SUB-ASSEMBLY (for Disc Type)
HINT:
  1. for Manual Transaxle (COROLLA_ZRE142 RM000002XV301QX_01_0025.html)
  2. for Automatic Transaxle (COROLLA_ZRE142 RM000002XV301QX_01_0018.html)


20. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL LH (for Disc Type)


    Corolla. Zre142 Aze141
  1. Engage the 3 claws and clip, and then install the lower instrument panel finish panel LH.



21. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL RH (for Disc Type)


    Corolla. Zre142 Aze141
  1. Engage the 3 claws and clip, and then install the lower instrument panel finish panel RH.



22. INSTALL REAR WHEEL
Torque:
103 N*m{1050 kgf*cm, 76 ft.*lbf}


23. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL


24. INSPECT REAR WHEEL ALIGNMENT
(COROLLA_ZRE142 RM000002Y7V02LX.html)


25. CHECK FOR SPEED SENSOR SIGNAL
without VSC: COROLLA_ZRE142 RM000001JBD052X.html
with VSC: COROLLA_ZRE142 RM000000XHT0ATX.html