Front Drive Shaft Assembly (For 2Zr-Fe) Disassembly

Drivetrain. Corolla. Zre142 Aze141
Drive Shaft Propeller Shaft. Corolla. Zre142 Aze141

  1. REMOVE NO. 2 FRONT AXLE INBOARD JOINT BOOT CLAMP

  2. REMOVE FRONT AXLE INBOARD JOINT BOOT CLAMP

  3. SEPARATE INBOARD JOINT BOOT

  4. REMOVE FRONT DRIVE INBOARD JOINT ASSEMBLY

  5. REMOVE FRONT DRIVE SHAFT DAMPER CLAMP RH

  6. REMOVE FRONT DRIVE SHAFT DAMPER RH

  7. REMOVE NO. 2 FRONT AXLE OUTBOARD JOINT BOOT CLAMP

  8. REMOVE FRONT AXLE OUTBOARD JOINT BOOT CLAMP

  9. REMOVE OUTBOARD JOINT BOOT

  10. REMOVE FRONT DRIVE SHAFT DUST COVER

Front Drive Shaft Assembly (For 2Zr-Fe) -- Disassembly



1. REMOVE NO. 2 FRONT AXLE INBOARD JOINT BOOT CLAMP


  1. for One Touch Type:



      Corolla. Zre142 Aze141.Drive Shaft Propeller Shaft.Drive Shaft System.Front Drive Shaft Assembly (For 2Zr-Fe)  Disassembly
    1. Using a screwdriver, remove the No. 2 front axle inboard joint boot clamp as shown in the illustration.

      Text in Illustration
      *A
      for One Touch Type
      *B
      for Claw Engagement Type
      *a
      Claw
  1. for Claw Engagement Type:

    1. Using needle-nose pliers, remove the No. 2 front axle inboard joint boot clamp as shown in the illustration.



2. REMOVE FRONT AXLE INBOARD JOINT BOOT CLAMP


  1. for One Touch Type:



      Corolla. Zre142 Aze141
    1. Using a screwdriver, remove the front axle inboard joint boot clamp as shown in the illustration.



  1. for Claw Engagement Type:



      Corolla. Zre142 Aze141.Drive Shaft Propeller Shaft.Drive Shaft System.Front Drive Shaft Assembly (For 2Zr-Fe)  Disassembly
    1. Using needle-nose pliers, remove the front axle inboard joint boot clamp as shown in the illustration.

      Text in Illustration
      *a
      Claw


3. SEPARATE INBOARD JOINT BOOT
  1. Separate the inboard joint boot from the front drive inboard joint assembly.



4. REMOVE FRONT DRIVE INBOARD JOINT ASSEMBLY
  1. Remove any old grease from the front drive inboard joint assembly.



    Corolla. Zre142 Aze141.Drive Shaft Propeller Shaft.Drive Shaft System.Front Drive Shaft Assembly (For 2Zr-Fe)  Disassembly
  1. Put matchmarks on the front drive inboard joint assembly and front axle outboard joint shaft.

    Text in Illustration
    *a
    Matchmark
    NOTICE:
    Do not use a punch for the marks.
  1. Remove the front drive inboard joint assembly from the front axle outboard joint shaft.

  1. Secure the front axle outboard joint shaft in a vise using aluminum plates.

    NOTICE:
    Do not overtighten the vise.


    Corolla. Zre142 Aze141
  1. Using a snap ring expander, remove the shaft snap ring.



    Corolla. Zre142 Aze141.Drive Shaft Propeller Shaft.Drive Shaft System.Front Drive Shaft Assembly (For 2Zr-Fe)  Disassembly
  1. Put matchmarks on the front axle outboard joint shaft and tripod joint.

    Text in Illustration
    *a
    Matchmark
    NOTICE:
    Do not use a punch for the marks.
  1. Using a brass bar and a hammer, remove the tripod joint from the front axle outboard joint shaft.

    NOTICE:
    Do not tap the rollers.
  1. Remove the inboard joint boot from the front axle outboard joint shaft.



5. REMOVE FRONT DRIVE SHAFT DAMPER CLAMP RH


  1. for One Touch Type:



      Corolla. Zre142 Aze141.Drive Shaft Propeller Shaft.Drive Shaft System.Front Drive Shaft Assembly (For 2Zr-Fe)  Disassembly
    1. Using a screwdriver, remove the front drive shaft damper clamp RH as shown in the illustration.

      Text in Illustration
      *A
      for One Touch Type
      *B
      for Claw Engagement Type
      *a
      Claw
  1. for Claw Engagement Type:

    1. Using needle-nose pliers, remove the front drive shaft damper clamp RH as shown in the illustration.



6. REMOVE FRONT DRIVE SHAFT DAMPER RH
  1. Remove the front drive shaft damper RH from the front axle outboard joint shaft.



7. REMOVE NO. 2 FRONT AXLE OUTBOARD JOINT BOOT CLAMP


    Corolla. Zre142 Aze141.Drive Shaft Propeller Shaft.Drive Shaft System.Front Drive Shaft Assembly (For 2Zr-Fe)  Disassembly
  1. Using pliers, remove the No. 2 front axle outboard joint boot clamp as shown in the illustration.



8. REMOVE FRONT AXLE OUTBOARD JOINT BOOT CLAMP


    Corolla. Zre142 Aze141
  1. Using pliers, remove the front axle outboard joint boot clamp as shown in the illustration.



9. REMOVE OUTBOARD JOINT BOOT
  1. Remove the outboard joint boot from the front axle outboard joint shaft.

  1. Remove the grease from the outboard joint.



10. REMOVE FRONT DRIVE SHAFT DUST COVER


    Corolla. Zre142 Aze141.Drive Shaft Propeller Shaft.Drive Shaft System.Front Drive Shaft Assembly (For 2Zr-Fe)  Disassembly
  1. Using SST and a press, remove the front drive shaft dust cover.

    SST
    09950-00020
    NOTICE:
    Be careful not to drop the front drive inboard joint assembly.