Shift And Select Lever Shaft Reassembly

Drivetrain. Corolla. Zre142 Aze141
E351 Manual Transmission Transaxle. Corolla. Zre142 Aze141

  1. INSTALL CONTROL SHAFT COVER OIL SEAL

  2. INSTALL SELECT SPRING NO. 1 SEAT SHAFT SNAP RING

  3. INSTALL NO. 1 SHIFT LEVER INNER

  4. INSTALL SHIFT INTERLOCK PLATE COVER

  5. INSTALL NO. 1 SELECT SPRING SEAT

  6. INSTALL NO. 2 SHIFT LEVER INNER

  7. INSTALL NO. 2 SELECTING BELLCRANK BUSHING

  8. INSTALL NO. 2 SELECTING BELLCRANK DUST COVER

  9. INSTALL SELECTING BELLCRANK SUPPORT SUB-ASSEMBLY

  10. INSTALL NO. 1 SELECTING BELLCRANK DUST COVER

  11. INSTALL CONTROL SHIFT LEVER BUSHING

Shift And Select Lever Shaft -- Reassembly



1. INSTALL CONTROL SHAFT COVER OIL SEAL


    Corolla. Zre142 Aze141.E351 Manual Transmission Transaxle.Manual Transaxle System.Shift And Select Lever Shaft  Reassembly
  1. Using SST and a hammer, install a new control shaft cover oil seal to the control shaft cover.

    SST
    09950-60010(09951-00280)
    09950-70010(09951-07100)
    Oil seal installation depth:
    28.0 to 29.0 mm (1.1024 to 1.142 in.)


2. INSTALL SELECT SPRING NO. 1 SEAT SHAFT SNAP RING


    Corolla. Zre142 Aze141
  1. Using a brass bar and a hammer, install the select spring No. 1 seat shaft snap ring.



3. INSTALL NO. 1 SHIFT LEVER INNER


    Corolla. Zre142 Aze141.E351 Manual Transmission Transaxle.Manual Transaxle System.Shift And Select Lever Shaft  Reassembly
  1. Install the No. 1 shift lever inner to the shift interlock plate.



4. INSTALL SHIFT INTERLOCK PLATE COVER


    Corolla. Zre142 Aze141.E351 Manual Transmission Transaxle.Manual Transaxle System.Shift And Select Lever Shaft  Reassembly
  1. Install the shift interlock plate cover to the shift interlock plate.



5. INSTALL NO. 1 SELECT SPRING SEAT


    Corolla. Zre142 Aze141
  1. Install the No. 1 select spring seat, No. 1 select return compression spring, and shift interlock plate to the shift and select lever shaft.



6. INSTALL NO. 2 SHIFT LEVER INNER


    Corolla. Zre142 Aze141
  1. Install the No. 2 shift lever inner, No. 2 select return compression spring and No. 2 select return spring seat to the shift and select lever shaft.

  1. Hold the shift and select lever in a vise using aluminum plates.

  1. Using a brass bar and a hammer, install the select seat snap ring to the shift and select lever shaft.



    Corolla. Zre142 Aze141.E351 Manual Transmission Transaxle.Manual Transaxle System.Shift And Select Lever Shaft  Reassembly
  1. Using a pin punch (φ 5 mm) and a hammer, install the 2 shift inner lever slotted pins to the shift and select lever shaft.

    Clearance A:
    0.7 to 1.7 mm (0.0276 to 0.0669 in.)
    Clearance B:
    -0.4 to 0.5 mm (-0.0157 to 0.0197 in.)


7. INSTALL NO. 2 SELECTING BELLCRANK BUSHING


    Corolla. Zre142 Aze141
  1. Coat the 2 No. 2 selecting bellcrank bushings with MP grease and install them to the No. 2 selecting bellcrank.



8. INSTALL NO. 2 SELECTING BELLCRANK DUST COVER


    Corolla. Zre142 Aze141
  1. Coat the No. 2 selecting bellcrank dust cover with MP grease and install it to the No. 2 selecting bellcrank.



9. INSTALL SELECTING BELLCRANK SUPPORT SUB-ASSEMBLY


    Corolla. Zre142 Aze141
  1. Install the selecting bellcrank support sub-assembly to the No. 2 selecting bellcrank.



    Corolla. Zre142 Aze141
  1. Install the No. 2 selecting bellcrank plate washer, wave washer, and nut.

    Torque:
    12 N*m{122 kgf*cm, 9 ft.*lbf}


10. INSTALL NO. 1 SELECTING BELLCRANK DUST COVER


    Corolla. Zre142 Aze141
  1. Install the No. 1 selecting bellcrank dust cover to the No. 2 selecting bellcrank.



11. INSTALL CONTROL SHIFT LEVER BUSHING


    Corolla. Zre142 Aze141
  1. Install the control shift lever bushing to the No. 2 selecting bellcrank.