Fuel Pump Reassembly

Engine Hybrid System. Corolla. Zre142 Aze141
2Zr-Fe Fuel. Corolla. Zre142 Aze141

  1. INSTALL FUEL PUMP

  2. INSTALL FUEL SENDER GAUGE ASSEMBLY

Fuel Pump -- Reassembly



1. INSTALL FUEL PUMP


    Corolla. Zre142 Aze141.2Zr-Fe Fuel.Fuel System.Fuel Pump  Reassembly
  1. Apply a light coat of gasoline or spindle oil to a new O-ring, then install it into the fuel pump.

    NOTICE:
    Do not disassemble the fuel pump and the suction filter. Doing so will cause the fuel pump to be non-reusable.


    Corolla. Zre142 Aze141
  1. Connect the fuel pump harness connector.

  1. Apply a light coat of gasoline or spindle oil to the O-ring of the fuel pump again.



    Corolla. Zre142 Aze141
  1. Engage the 5 claws, and install the fuel pump filter onto the fuel filter.

    NOTICE:
    Make sure that the O-ring is not cracked or does not jump out of position during installation.


    Corolla. Zre142 Aze141
  1. Engage the 2 claws of the No. 1 fuel suction support.



    Corolla. Zre142 Aze141
  1. Connect the fuel pump harness connector.



    Corolla. Zre142 Aze141.2Zr-Fe Fuel.Fuel System.Fuel Pump  Reassembly
  1. Engage the 2 claws and install a new E-ring and fuel pump sub-tank.



    Corolla. Zre142 Aze141.2Zr-Fe Fuel.Fuel System.Fuel Pump  Reassembly
  1. Align the groove of the fuel pump filter hose with the cutout of the fuel sub-tank and install the hose.

    NOTICE:
    Do not apply excessive force to the fuel tube or the suction support.
  1. Connect the connector of the fuel pump harness.



2. INSTALL FUEL SENDER GAUGE ASSEMBLY


    Corolla. Zre142 Aze141.2Zr-Fe Fuel.Fuel System.Fuel Pump  Reassembly
  1. Install the fuel sender gauge assembly by sliding it downward.

    NOTICE:
    Do not damage the wire harness.
  1. Connect the connector of the fuel sender gauge assembly.

    NOTICE:
    Make sure that the fuel sender gauge arm does not bend.