Fuel Sender Gauge Assembly (For 2Gr-Fe) Removal

Body Electrical. Camry. Acv40 Gsv40
Meter. Camry. Acv40 Gsv40

  1. PRECAUTION (w/ Navigation System)

  2. DISCHARGE FUEL SYSTEM PRESSURE

  3. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

  4. REMOVE REAR SEAT CUSHION ASSEMBLY (for Fold Down Seat Type)

  5. REMOVE REAR SEAT CUSHION ASSEMBLY (for Reclining Seat Type)

  6. REMOVE REAR FLOOR SERVICE HOLE COVER

  7. SEPARATE FUEL PUMP TUBE SUB-ASSEMBLY

  8. REMOVE FUEL TANK VENT TUBE SET PLATE

  9. REMOVE FUEL SUCTION TUBE ASSEMBLY WITH PUMP AND GAUGE

  10. REMOVE FUEL SENDER GAUGE ASSEMBLY

Fuel Sender Gauge Assembly (For 2Gr-Fe) -- Removal



1. PRECAUTION (w/ Navigation System)
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NOTICE:
After the ignition switch is turned off, the navigation receiver assembly (HDD navigation system) records various types of memory and settings. As a result, after turning the ignition switch off, make sure to wait at least 60 seconds before disconnecting the cable from the negative (-) battery terminal.


2. DISCHARGE FUEL SYSTEM PRESSURE
HINT:
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3. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
CAUTION:
Wait for 90 seconds after disconnecting the cable to prevent airbag deployment (CAMRY_ACV40 RM000000KT107KX.html).


4. REMOVE REAR SEAT CUSHION ASSEMBLY (for Fold Down Seat Type)


    Camry. Acv40 Gsv40.Meter.Meter / Gauge System.Fuel Sender Gauge Assembly (For 2Gr-Fe) Removal

  1. Detach the 2 front hooks of the seat cushion from the vehicle body.

    NOTICE:
    Follow the instructions below carefully as the cushion frame can be deformed easily.

    1. Choose a hook to detach first. Place your hands near the hook as shown in the illustration. Then lift the seat cushion to detach the hook.

    2. Repeat the step above for the other hook.

  1. Remove the seat cushion.



5. REMOVE REAR SEAT CUSHION ASSEMBLY (for Reclining Seat Type)


    Camry. Acv40 Gsv40.Meter.Meter / Gauge System.Fuel Sender Gauge Assembly (For 2Gr-Fe) Removal

  1. Detach the 2 front hooks of the seat cushion from the vehicle body.

    NOTICE:
    Follow the instructions below carefully as the cushion frame can be deformed easily.

    1. Choose a hook to detach first. Place your hands near the hook as shown in the illustration. Then lift the seat cushion to detach the hook.

    2. Repeat the step above for the other hook.

  1. Remove the seat cushion.



6. REMOVE REAR FLOOR SERVICE HOLE COVER


    Camry. Acv40 Gsv40

  1. Remove the rear floor service hole cover.

  1. Disconnect the fuel pump connector.



7. SEPARATE FUEL PUMP TUBE SUB-ASSEMBLY


    Camry. Acv40 Gsv40.Meter.Meter / Gauge System.Fuel Sender Gauge Assembly (For 2Gr-Fe) Removal

  1. Remove the tube joint clip, and pull out the fuel pump tube.

    NOTICE:
    1. Check that there is no dirt around the fuel tube joint before this work and clean the dirt away.
    2. Be careful of dirt like mud because the fuel tube joint has O-rings to seal the fuel tube connector and fuel suction plate.
    3. Do not use any tools in this work.
    4. Do not bend or twist the nylon tube by force.
    5. After disconnecting, cover the fuel tube joint with a plastic bag.
    6. When the fuel tube joint and fuel suction plate are stuck, pinch the fuel tank tube between fingers, and turn it carefully to release. Disconnect the fuel tank tube.


8. REMOVE FUEL TANK VENT TUBE SET PLATE


    Camry. Acv40 Gsv40

  1. Remove the 8 bolts and set plate.



9. REMOVE FUEL SUCTION TUBE ASSEMBLY WITH PUMP AND GAUGE


    Camry. Acv40 Gsv40

  1. Pull out the fuel suction tube from the fuel tank.

    NOTICE:
    1. Do not damage the fuel pump filter.
    2. Be careful that the arm of the sender gauge does not bend.

  1. Remove the gasket from the fuel suction tube.



10. REMOVE FUEL SENDER GAUGE ASSEMBLY


    Camry. Acv40 Gsv40.Meter.Meter / Gauge System.Fuel Sender Gauge Assembly (For 2Gr-Fe) Removal

  1. Disconnect the fuel sender gauge connector (*1).

  1. Unlock the fuel sender gauge, and slide it to remove (*2).