Front Door Lock -- Installation |
1. INSTALL FRONT DOOR LOCK ASSEMBLY |
- NOTICE:
- When reusing the removed front door lock assembly, replace the door lock wiring harness seal on the door rock with a new one.
- Do not allow grease or dust to adhere to the surface of the door lock where the seal attaches.
- Reusing the door lock wiring harness seal or using a damaged door lock wiring harness seal may allow water intrusion to the connection, and result in a malfunction in the front door lock assembly.
Install the front door inside locking cable assembly.
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Engage the 3 claws.
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Install the front door lock remote control cable assembly.
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Apply MP grease to the sliding parts on the front door lock assembly.
Install a new door lock wiring harness seal to the front door lock assembly.
Insert the front door lock open rod to the front door lock assembly, and set the assembly to the front door outside handle frame.
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Make sure that the front door lock open rod is securely connected to the front door lock assembly.
Using a "TORX" socket wrench (T30), install the front door lock assembly with the 3 screws.
- Torque:
- 5.0 N*m{51 kgf*cm, 44 in.*lbf}
Connect the connector.
2. INSTALL FRONT DOOR OUTSIDE HANDLE COVER |
Engage the 2 claws to install the front door outside handle cover to the front door lock cylinder.
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Install the front door lock cylinder.
- HINT:
- Make sure that the front door lock cylinder rod is inserted into the front door lock assembly.
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Using a "TORX" socket wrench (T30), install the front door lock cylinder with the screw.
- Torque:
- 4.0 N*m{41 kgf*cm, 35 in.*lbf}
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Install the hole plug.
3. INSTALL FRONT DOOR REAR LOWER FRAME SUB-ASSEMBLY |
Install the front door rear lower frame sub-assembly with the bolt.
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4. INSTALL FRONT DOOR GLASS SUB-ASSEMBLY |
Insert the front door glass sub-assembly into the front door panel along the front door glass run as indicated in the order of the arrows in the illustration.
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Install the front door glass sub-assembly with the 2 bolts.
- Torque:
- 5.5 N*m{56 kgf*cm, 49 in.*lbf}
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5. INSTALL FRONT DOOR SERVICE HOLE COVER |
Apply butyl tape to the front door panel.
Pass the front door lock remote control cable and rear door inside locking cable through a new front door service hole cover.
Install the new service hole cover.
- NOTICE:
- Securely install the front door service hole cover avoiding wrinkles and air bubbles.
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Connect each connector and each clamp.
6. INSTALL FRONT DOOR TRIM BOARD SUB-ASSEMBLY |
Connect each connector.
Engage the front door trim board with the 4 clips of the front door inner glass weatherstrip.
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Engage the 9 clips and install the front door trim board to the front door panel.
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Install the 3 screws and clip (A).
7. INSTALL COURTESY LIGHT ASSEMBLY |
Connect the connector.
Engage the claw and install the courtesy light assembly.
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8. INSTALL ASSIST GRIP COVER |
Engage the 6 claws and install the assist grip cover.
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9. INSTALL FRONT DOOR INSIDE HANDLE BEZEL PLUG |
Engage the 3 claws and install the front door inside handle bezel plug.
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10. INSTALL FRONT DOOR LOWER FRAME BRACKET GARNISH |
Engage the 2 clips and install the front door lower frame bracket garnish.
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