Lighting System Headlight Relay Circuit

Body Electrical. Camry. Acv40 Gsv40
Lighting. Camry. Acv40 Gsv40

DESCRIPTION

WIRING DIAGRAM

INSPECTION PROCEDURE

PERFORM ACTIVE TEST USING INTELLIGENT TESTER

INSPECT INSTRUMENT PANEL JUNCTION BLOCK ASSEMBLY

CHECK HARNESS AND CONNECTOR (BATTERY - ENGINE ROOM J/B ASSEMBLY)

INSPECT ENGINE ROOM J/B BLOCK ASSEMBLY

CHECK HARNESS AND CONNECTOR (ENGINE ROOM J/B ASSEMBLY - INSTRUMENT PANEL J/B ASSEMBLY)

INSPECT ENGINE ROOM JUNCTION BLOCK ASSEMBLY

LIGHTING SYSTEM - Headlight Relay Circuit


DESCRIPTION

The main body ECU receives a signal from the headlight dimmer switch assembly, and turns the low beam headlights on.
HINT:
The headlight relays are built into the power distributor, so unlike conventional relays, they cannot be removed for inspection.

WIRING DIAGRAM


Camry. Acv40 Gsv40.Lighting.Lighting System.Lighting System  Headlight Relay Circuit


Camry. Acv40 Gsv40.Lighting.Lighting System.Lighting System  Headlight Relay Circuit


INSPECTION PROCEDURE

1.PERFORM ACTIVE TEST USING INTELLIGENT TESTER
  1. Connect the intelligent tester to the DLC3.

  1. Turn the ignition switch to the ON position and turn the intelligent tester main switch on.

  1. Select the item below in the ACTIVE TEST and then check that the relays operate.

    Main Body (Main Body ECU):
    Item
    Test Details
    Diagnostic Note
    HEAD RELAY
    Headlight Relays ON / OFF
    -
OK:
Headlight relays operate. (Low beam headlights illuminate.)


OK
PROCEED TO NEXT CIRCUIT INSPECTION SHOWN IN PROBLEM SYMPTOMS TABLE
NG


2.INSPECT INSTRUMENT PANEL JUNCTION BLOCK ASSEMBLY


    Camry. Acv40 Gsv40.Lighting.Lighting System.Lighting System  Headlight Relay Circuit
  1. Measure the voltage according to the value(s) in the table below.

    Standard voltage:
    Tester Connection
    Condition
    Specified Condition
    ID-3 (HRLY) - Body ground
    Light control switch OFF → HEAD
    10 to 14 V → Below 1 V


OK
Go to step 6
NG


3.CHECK HARNESS AND CONNECTOR (BATTERY - ENGINE ROOM J/B ASSEMBLY)


    Camry. Acv40 Gsv40.Lighting.Lighting System.Lighting System  Headlight Relay Circuit
  1. Disconnect the 1G engine room J/B assembly connector.

  1. Measure the voltage according to the value(s) in the table below.

    Standard voltage:
    Tester Connector
    Condition
    Specified Condition
    1G - Body ground
    Always
    10 to 14 V


NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
OK


4.INSPECT ENGINE ROOM J/B BLOCK ASSEMBLY
  1. Reconnect the 1G engine room J/B assembly connector.



    Camry. Acv40 Gsv40.Lighting.Lighting System.Lighting System  Headlight Relay Circuit
  1. Disconnect the 1D engine room J/B assembly connector.

  1. Measure the voltage according to the value(s) in the table below.

    Standard voltage:
    Tester Connection
    Condition
    Specified Condition
    1D-9 - Body ground
    Always
    10 to 14 V


NG
REPLACE ENGINE ROOM JUNCTION BLOCK ASSEMBLY (POWER DISTRIBUTOR)
OK


5.CHECK HARNESS AND CONNECTOR (ENGINE ROOM J/B ASSEMBLY - INSTRUMENT PANEL J/B ASSEMBLY)
  1. Reconnect the 1D engine room J/B assembly connectors.



    Camry. Acv40 Gsv40.Lighting.Lighting System.Lighting System  Headlight Relay Circuit
  1. Disconnect the ID instrument panel J/B assembly connector.

  1. Measure the voltage according to the value(s) in the table below.

    Standard voltage:
    Tester Connection
    Condition
    Specified Condition
    ID-3 (HRLY) - Body ground
    Always
    10 to 14 V


NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
OK

REPLACE INSTRUMENT PANEL JUNCTION BLOCK ASSEMBLY

6.INSPECT ENGINE ROOM JUNCTION BLOCK ASSEMBLY


    Camry. Acv40 Gsv40.Lighting.Lighting System.Lighting System  Headlight Relay Circuit
  1. Remove the H-LP (RL) fuse and H-LP (LL) fuse from the engine room J/B assembly.

  1. Measure the voltage between the loading slot of each fuse and body ground.

    Standard voltage:
    Tester Connection
    Condition
    Specified Condition
    H-LP (RL) Terminal - Body ground
    Light control switch in HEAD
    10 to 14 V
    H-LP (LL) Terminal - Body ground
    Light control switch in HEAD
    10 to 14 V


NG
REPLACE ENGINE ROOM JUNCTION BLOCK ASSEMBLY (POWER DISTRIBUTOR)
OK

REPAIR OR REPLACE HARNESS OR CONNECTOR (FUSE - BODY GROUND)