Air Conditioning Unit Reassembly

If using a new evaporator:

1. Install the No. 1 cooler thermistor to the evaporator as shown in the illustration.
   

If reusing the evaporator:

1. Install the No. 1 cooler thermistor to the evaporator as shown in the illustration.
   

Sufficiently apply compressor oil to 2 new O-rings and the fitting surfaces. Install the 2 O-rings to the No. 1 cooler evaporator sub-assembly.

Compressor oil:

ND-OIL 8 or equivalent

Install the No. 1 cooler evaporator sub-assembly.

Engage the 4 claws and install the plate cover with the 6 screws.

Using a 4 mm hexagon wrench, install the cooler expansion valve with the 2 hexagon bolts.

Torque:

3.5 N*m{35 kgf*cm, 30 in.*lbf}

Install the heater radiator unit sub-assembly to the air conditioner radiator assembly.

Install the clamp with the screw.

Engage the 4 claws and install the heater clamp.

Install the air mix control servo motor with the 2 screws.

Install the air outlet control servo motor with the 3 screws.

Connect the 2 connectors and install the air conditioner harness.

Install the drain cooler hose to the air conditioner radiator assembly.

Engage the 4 claws to install the No. 6 heater to register duct assembly.

Install the blower assembly with the 2 screws.

Connect the connector.

Engage the 2 claws to install the No. 2 air duct sub-assembly.