Power Steering Link Disassembly

Steering. Camry. Acv40 Gsv40
Power Steering. Camry. Acv40 Gsv40

  1. SECURE POWER STEERING LINK ASSEMBLY

  2. REMOVE STEERING LEFT TURN PRESSURE TUBE

  3. REMOVE STEERING RIGHT TURN PRESSURE TUBE

  4. REMOVE TIE ROD ASSEMBLY LH

  5. REMOVE TIE ROD ASSEMBLY RH

  6. REMOVE STEERING RACK BOOT CLIP

  7. REMOVE NO. 2 STEERING RACK BOOT CLAMP

  8. REMOVE NO. 2 STEERING RACK BOOT

  9. REMOVE NO. 1 STEERING RACK BOOT

  10. REMOVE STEERING RACK END SUB-ASSEMBLY

  11. REMOVE RACK GUIDE

  12. REMOVE DUST COVER

  13. REMOVE POWER STEERING CONTROL VALVE ASSEMBLY

  14. REMOVE POWER STEERING CONTROL VALVE SUB-ASSEMBLY

  15. REMOVE POWER STEERING CONTROL VALVE LOWER OIL SEAL

  16. REMOVE POWER STEERING CONTROL VALVE SPACER

  17. REMOVE POWER STEERING CONTROL VALVE UPPER OIL SEAL

  18. REMOVE CYLINDER END STOPPER HOLE SNAP RING

  19. REMOVE POWER STEERING RACK SUB-ASSEMBLY

  20. REMOVE CYLINDER END STOPPER

  21. REMOVE POWER STEERING RACK BUSHING

  22. REMOVE POWER STEERING CYLINDER TUBE OIL SEAL

  23. REMOVE POWER PISTON OIL SEAL

Power Steering Link -- Disassembly



1. SECURE POWER STEERING LINK ASSEMBLY


    Camry. Acv40 Gsv40.Power Steering.Power Steering System.Power Steering Link  Disassembly
  1. Using SST, secure the power steering link assembly.

    SST
    09612-00012
    HINT:
    Tape the SST before use.


2. REMOVE STEERING LEFT TURN PRESSURE TUBE


    Camry. Acv40 Gsv40.Power Steering.Power Steering System.Power Steering Link  Disassembly
  1. Using SST, remove the steering left turn pressure tube.

    SST
    09023-38201
  1. Remove the 2 O-rings from the steering left turn pressure tube.



3. REMOVE STEERING RIGHT TURN PRESSURE TUBE


    Camry. Acv40 Gsv40.Power Steering.Power Steering System.Power Steering Link  Disassembly
  1. Using SST, remove the steering right turn pressure tube.

    SST
    09023-38201
  1. Remove the 2 O-rings from the steering right turn pressure tube.



4. REMOVE TIE ROD ASSEMBLY LH


    Camry. Acv40 Gsv40.Power Steering.Power Steering System.Power Steering Link  Disassembly
  1. Put matchmarks on the tie rod assembly LH and the steering rack end sub-assembly.

  1. Loosen the lock nut, and remove the tie rod assembly LH and the lock nut.



5. REMOVE TIE ROD ASSEMBLY RH
HINT:
Perform the same procedure as for the LH side.


6. REMOVE STEERING RACK BOOT CLIP
  1. Using pliers, remove the RH and LH steering rack boot clips.



7. REMOVE NO. 2 STEERING RACK BOOT CLAMP


    Camry. Acv40 Gsv40
  1. Using pliers, remove the RH and LH No. 2 steering rack boot clamps as shown in the illustration.

    NOTICE:
    Be careful not to damage the No. 2 steering rack boot.


8. REMOVE NO. 2 STEERING RACK BOOT
  1. Remove the No. 2 steering rack boot.



9. REMOVE NO. 1 STEERING RACK BOOT
  1. Remove the No. 1 steering rack boot.



10. REMOVE STEERING RACK END SUB-ASSEMBLY


    Camry. Acv40 Gsv40
  1. Using a screwdriver and a hammer, unstake the RH and LH claw washers.

    NOTICE:
    Avoid any impact to the steering rack.


    Camry. Acv40 Gsv40.Power Steering.Power Steering System.Power Steering Link  Disassembly
  1. Using SST, remove the steering rack end sub-assembly (RH side) and the claw washer.

    SST
    09922-10010
    NOTICE:
    Use SST 09922-10010 as shown in the illustration.


    Camry. Acv40 Gsv40.Power Steering.Power Steering System.Power Steering Link  Disassembly
  1. Using SST, remove the steering rack end sub-assembly (LH side) and the claw washer.

    SST
    09922-10010
    NOTICE:
    Use SST 09922-10010 as shown in the illustration.
    HINT:
    Using SST, hold the rack and remove the steering rack end sub-assembly.


11. REMOVE RACK GUIDE


    Camry. Acv40 Gsv40.Power Steering.Power Steering System.Power Steering Link  Disassembly
  1. Using a straight hexagon wrench (24 mm (0.94 in.)), remove the rack guide spring cap.



    Camry. Acv40 Gsv40
  1. Remove the compression spring and the rack guide sub-assembly.



    Camry. Acv40 Gsv40
  1. Remove the rack guide base from the rack guide.



    Camry. Acv40 Gsv40.Power Steering.Power Steering System.Power Steering Link  Disassembly
  1. Remove the O-ring from the rack guide spring cap.



12. REMOVE DUST COVER


    Camry. Acv40 Gsv40.Power Steering.Power Steering System.Power Steering Link  Disassembly
  1. Wrap protective tape around the spline of the control valve in order to prevent damaging the dust cover.

  1. Remove the dust cover.



13. REMOVE POWER STEERING CONTROL VALVE ASSEMBLY


    Camry. Acv40 Gsv40.Power Steering.Power Steering System.Power Steering Link  Disassembly
  1. Using a socket wrench (27 mm (1.06 in.)), remove the rack housing cap.



    Camry. Acv40 Gsv40.Power Steering.Power Steering System.Power Steering Link  Disassembly
  1. Using SST, hold the control valve shaft and remove the nut.

    SST
    09616-00011


    Camry. Acv40 Gsv40
  1. Remove the 2 bolts and the power steering control valve assembly.

  1. Remove the gasket.



14. REMOVE POWER STEERING CONTROL VALVE SUB-ASSEMBLY


    Camry. Acv40 Gsv40
  1. Using a press, remove the power steering control valve sub-assembly.



15. REMOVE POWER STEERING CONTROL VALVE LOWER OIL SEAL


    Camry. Acv40 Gsv40
  1. Remove the power steering control valve lower oil seal from the power steering control valve sub-assembly.



16. REMOVE POWER STEERING CONTROL VALVE SPACER


    Camry. Acv40 Gsv40.Power Steering.Power Steering System.Power Steering Link  Disassembly
  1. Using a screwdriver, remove the 4 power steering control valve spacers from the power steering control valve sub-assembly.

    NOTICE:
    Be careful not to damage the spacer grooves on the control valve.
    HINT:
    Tape the screwdriver tip before use.


17. REMOVE POWER STEERING CONTROL VALVE UPPER OIL SEAL


    Camry. Acv40 Gsv40.Power Steering.Power Steering System.Power Steering Link  Disassembly
  1. Using SST and a press, press out the power steering control valve upper oil seal and the power steering control valve upper bearing from the control valve housing sub-assembly.

    SST
    09950-70010(09951-07150)
    09950-60010(09951-00250,09951-00180,09952-06010)


18. REMOVE CYLINDER END STOPPER HOLE SNAP RING


    Camry. Acv40 Gsv40
  1. Using needle-nose pliers, remove the cylinder end stopper hole snap ring from the power steering rack housing.



19. REMOVE POWER STEERING RACK SUB-ASSEMBLY
  1. Remove the power steering rack sub-assembly with the cylinder end stopper and power steering rack bushing.



20. REMOVE CYLINDER END STOPPER


    Camry. Acv40 Gsv40.Power Steering.Power Steering System.Power Steering Link  Disassembly
  1. Remove the cylinder end stopper from the power steering rack sub-assembly.



21. REMOVE POWER STEERING RACK BUSHING


    Camry. Acv40 Gsv40.Power Steering.Power Steering System.Power Steering Link  Disassembly
  1. Remove the power steering rack bushing from the power steering rack sub-assembly.



    Camry. Acv40 Gsv40.Power Steering.Power Steering System.Power Steering Link  Disassembly
  1. Using a screwdriver, remove the O-ring from the power steering rack bushing.

    HINT:
    Tape the screwdriver tip before use.


    Camry. Acv40 Gsv40.Power Steering.Power Steering System.Power Steering Link  Disassembly
  1. Using SST, remove the rack bushing oil seal from the power steering rack bushing.

    SST
    09527-21011
    09612-24014(09613-22011)
    NOTICE:
    Be careful not to drop the power steering rack bushing.


22. REMOVE POWER STEERING CYLINDER TUBE OIL SEAL


    Camry. Acv40 Gsv40.Power Steering.Power Steering System.Power Steering Link  Disassembly
  1. Using SST and a press, remove the power steering cylinder tube oil seal.

    SST
    09950-70010(09951-07360)
    09950-60010(09951-00290,09951-00250)
    NOTICE:
    Be careful not to damage the inside surface of the power steering rack housing.


23. REMOVE POWER PISTON OIL SEAL


    Camry. Acv40 Gsv40.Power Steering.Power Steering System.Power Steering Link  Disassembly
  1. Using a screwdriver, remove the power piston oil seal and the O-ring from the power steering rack.

    NOTICE:
    Be careful not to damage the oil seal groove on the power steering rack.
    HINT:
    Tape the screwdriver tip before use.