Parking Brake Cable Installation

Install the parking brake cable clamp to the No. 3 parking brake cable assembly.

Install the No. 3 parking brake cable assembly with 3 bolts (A), bolt (B) and nut (C), and engage each claw.

Torque:

Bolt (A):

8.5 N*m{87 kgf*cm, 75 in.*lbf}

Bolt (B) and Nut (C):

6.0 N*m{61 kgf*cm, 53 in.*lbf}

Install the No. 3 parking brake cable assembly to the backing plate with the 2 bolts.

Torque:

8.0 N*m{82 kgf*cm, 71 in.*lbf}

Using a brass bar and a hammer, install the clip to the No. 3 parking brake cable assembly.

Using needle-nose pliers, connect the No. 3 parking brake cable assembly to the parking brake shoe lever.

Install the No. 2 parking brake shoe assembly with the parking brake shoe hold down spring No. 2 pin, the parking brake shoe hold down spring No. 2 cup, the parking brake shoe hold down spring and the parking brake shoe hold down spring No. 1 cup.

Engage the claw of the parking brake shoe hold down spring No. 1 cup to the No. 2 parking brake shoe assembly.

Apply high temperature grease to the parking brake adjusting screw as shown in the illustration.

Install the parking brake shoe return tension No. 2 spring to the No. 1 parking brake shoe assembly and the No. 2 parking brake shoe assembly.

Install the parking brake shoe adjusting screw set to the No. 1 parking brake shoe assembly and the No. 2 parking brake shoe assembly.

Install the No. 1 parking brake shoe assembly with the parking brake shoe hold down spring No. 1 pin, parking brake shoe hold down spring No. 2 cup, parking brake shoe hold down spring and parking brake shoe hold down spring No. 1 cup.

Attach the parking brake shoe strut and the parking brake shoe strut compression spring to the No. 1 parking brake shoe assembly and No. 2 parking brake shoe assembly.

Using needle-nose pliers, install the 2 parking brake shoe return tension No. 1 springs.

HINT:

First install the front side spring and then the rear side spring.

Check that each part is installed properly.

NOTICE:

There should be no oil or grease on the friction surface of the shoe lining and disc.

Align the matchmarks and install the rear disc.

Temporarily install the hub nuts.

Remove the shoe adjusting hole plug.

Turn the shoe adjuster and expand the shoe until the disc locks.

Turn and contract the shoe adjuster until the disc can rotate smoothly.

Standard:

Return 8 notches.

Check that there is no brake drag against the shoe.

Install the shoe adjusting hole plug.

Remove the hub nuts.

Install the rear disc brake caliper assembly with the 2 bolts.

Torque:

62 N*m{632 kgf*cm, 46 ft.*lbf}

Install the No. 2 front floor heat lower insulator with the 3 nuts.

Torque:

4.9 N*m{50 kgf*cm, 43 in.*lbf}

Install a new gasket onto the front exhaust pipe.

Install the center exhaust pipe assembly with the 2 bolts and 2 nuts.

Torque:

43 N*m{438 kgf*cm, 32 ft.*lbf}

Install a new gasket to the exhaust center pipe assembly.

Install the exhaust center pipe to the exhaust front pipe with the 2 nuts and 2 bolts.

Torque:

56 N*m{571 kgf*cm, 41 ft.*lbf}

Install 2 new gaskets to the exhaust tail pipes.

Install the 2 exhaust tail pipes with the 4 nuts.

Torque:

43 N*m{438 kgf*cm, 32 ft.*lbf}

Install the No. 4 parking brake cable assembly to the parking brake equalizer.

Slide the rubber boot back as shown in the illustration.

Connect the No. 2 parking brake cable assembly to the parking brake equalizer.

Connect the No. 3 parking brake cable assembly to the parking brake equalizer.

Install the cross member floor No. 4 reinforcement sub-assembly with the 8 bolts.

Engage the 6 clamps and the 2 claws and install the front floor carpet assembly.

Engage the claw and install the luggage door open lever sub-assembly with the screw.

Engage the claw and the clip and install the front floor caution plate cover.

Engage the 2 claws and 2 clips, then install the lower center pillar garnish LH.

Install the rear door opening trim weatherstrip LH as shown in the illustration.

NOTICE:

After installation, check that the corners fit correctly.

Engage the 5 claws and 2 clips, then install the rear door scuff plate LH.

Install the front door opening trim weatherstrip LH as shown in the illustration.

NOTICE:

After installation, check that the corners fit correctly.

Install the rear door opening trim weatherstrip RH as shown in the illustration.

NOTICE:

After installation, check that the corners fit correctly.

Install the front door opening trim weatherstrip RH as shown in the illustration.

NOTICE:

After installation, check that the corners fit correctly.

Pass the No. 1 parking brake cable assembly through the pedal guide.

Using a brass bar and a hammer, install the clip to the No. 1 parking brake cable assembly.

Temporarily tighten the lock nut and the No. 1 wire adjusting nut.

NOTICE:

Fully tighten the lock nut and the No. 1 wire adjusting nut when adjusting the parking brake pedal travel.

Torque:

5.4 N*m{55 kgf*cm, 48 in.*lbf}

Bend the parking brake pedal claw.

Pass the No. 1 parking brake cable assembly through the parking brake lever sub-assembly.

Temporarily tighten the lock nut and the No. 1 wire adjusting nut.

NOTICE:

Fully tighten the lock nut when adjusting the parking brake lever travel.

Torque:

5.0 N*m{51 kgf*cm, 44 in.*lbf}

Bend the parking brake lever claw.

Fully depress the parking brake pedal and release it to engage the parking brake.

Depress the pedal to the floor again, and release it to disengage the parking brake.

Slowly depress the parking brake pedal to the floor, and count the number of clicks.

Parking brake pedal travel:

7 to 10 notches at 300 N (31 kgf, 67 lbf)

Pull the parking brake lever firmly.

Release the parking brake lock, and return the parking brake lever to its off position.

Slowly pull the parking brake lever all the way up, and count the number of clicks.

Parking brake lever travel:

7 to 9 notches at 200 N (20 kgf, 45 lbf)

Depress the parking brake pedal. Hold the No. 1 wire adjusting nut using a wrench and loosen the lock nut.

Release the parking brake pedal.

Turn the No. 1 wire adjusting nut until the parking brake pedal travel meets the above specification.

Hold the No. 1 wire adjusting nut using a wrench or an equivalent tool and tighten the lock nut.

Torque:

5.4 N*m{55 kgf*cm, 48 in.*lbf}

Count the number of clicks after depressing and releasing the parking brake pedal 3 or 4 times.

Check whether the parking brake drags.

When operating the parking brake pedal, check that the parking brake indicator light comes on.

Pull up the parking brake lever. Hold the No. 1 wire adjusting nut using a wrench and loosen the lock nut.

Release the parking brake lever.

Turn the No. 1 wire adjusting nut until the parking brake lever travel meets the above specification.

Hold the No. 1 wire adjusting nut using a wrench or an equivalent tool and tighten the lock nut.

Torque:

5.0 N*m{51 kgf*cm, 44 in.*lbf}

Count the number of clicks after depressing and releasing the parking brake lever 3 or 4 times.

Check whether the parking brake drags.

When operating the parking brake lever, check that the parking brake indicator light comes on.