Brake Master Cylinder Removal
Brake. Camry. Acv40 Gsv40
Brake. Camry. Acv40 Gsv40
DRAIN BRAKE FLUID
REMOVE AIR CLEANER CAP SUB-ASSEMBLY (for LHD)
REMOVE AIR CLEANER FILTER ELEMENT SUB-ASSEMBLY (for LHD)
REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY LH
REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY RH
REMOVE FRONT FENDER TO COWL SIDE SEAL LH
REMOVE FRONT FENDER TO COWL SIDE SEAL RH
REMOVE COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY
REMOVE WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY
REMOVE COWL TOP OUTER FRONT PANEL SUB-ASSEMBLY
DISCONNECT CLUTCH RESERVOIR TUBE (for Manual Transaxle)
REMOVE BRAKE MASTER CYLINDER SUB-ASSEMBLY (for LHD)
REMOVE BRAKE MASTER CYLINDER SUB-ASSEMBLY (for RHD)
Brake Master Cylinder -- Removal |
- NOTICE:
- The structure of the master cylinder allows the piston to pop out, so observe the following:
- The master cylinder requires careful handling. Do not allow the master cylinder to receive any impact, such as from being dropped. Do not reuse a master cylinder that has been dropped.
- Do not scratch or damage the circumference of the piston. For the seal to function correctly, all sliding surfaces must not have any damage.
- Do not pull out the master cylinder piston.
- Make sure to release the vacuum from the brake booster (by removing a vacuum hose, etc.) before removing the master cylinder from the brake booster.
- When installing the master cylinder, remove the protectors for the piston and the discharge port.
- Apply the supplied grease to the outer diameter of the piston and the inner diameter of the brake booster.
- NOTICE:
- Stop the engine and depress the brake pedal several times until no vacuum is left in the brake booster.
- If the brake fluid leaks onto any painted surface, wash off and remove the brake fluid completely.
| 2. REMOVE AIR CLEANER CAP SUB-ASSEMBLY (for LHD) |
- HINT:
- for 2AZ-FE: CAMRY_ACV40 RM0000017UD03XX_01_0004.html
- for 2GR-FE: CAMRY_ACV40 RM0000022NL00YX_01_0009.html
| 3. REMOVE AIR CLEANER FILTER ELEMENT SUB-ASSEMBLY (for LHD) |
| 4. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY LH |
Remove the nut and the front wiper arm and blade assembly LH.
| 5. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY RH |
Remove the nut and the front wiper arm and blade assembly RH.
| 6. REMOVE FRONT FENDER TO COWL SIDE SEAL LH |
Disengage the claw and remove the front fender to cowl side seal LH.
| 7. REMOVE FRONT FENDER TO COWL SIDE SEAL RH |
Disengage the claw and remove the front fender to cowl side seal RH.
| 8. REMOVE COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY |
Remove the 2 clips.
Disengage the 4 claws and remove the cowl top ventilator louver sub-assembly.
| 9. REMOVE WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY |
Disconnect the connector.
Remove the 4 bolts and the windshield wiper motor and link assembly.
| 10. REMOVE COWL TOP OUTER FRONT PANEL SUB-ASSEMBLY |
Disengage the clamp.
Remove the 4 nuts, the 4 bolts and the cowl top outer front panel sub-assembly.
| 11. DISCONNECT CLUTCH RESERVOIR TUBE (for Manual Transaxle) |
Move the clip and disconnect the clutch reservoir tube from the brake master cylinder sub-assembly.
| 12. REMOVE BRAKE MASTER CYLINDER SUB-ASSEMBLY (for LHD) |
Disconnect the connector.
Using SST, disconnect the 6 brake lines and remove the brake master cylinder to way tube.
- SST
- 09023-00101
Remove the 2 nuts, the front brake tube way, the gasket and the brake master cylinder sub-assembly.
| 13. REMOVE BRAKE MASTER CYLINDER SUB-ASSEMBLY (for RHD) |
Disconnect the connector.
Using SST, disconnect the 2 brake lines.
- SST
- 09023-00101
Remove the 2 nuts, vacuum check valve bracket, the O-ring and the brake master cylinder sub-assembly.
