Brake Actuator (W/O Vsc) Installation

Brake. Camry. Acv40 Gsv40
Brake Control. Camry. Acv40 Gsv40

  1. INSTALL BRAKE ACTUATOR WITH BRAKE ACTUATOR BRACKET ASSEMBLY

  2. INSTALL RADIATOR RESERVE TANK ASSEMBLY

  3. FILL RESERVOIR WITH BRAKE FLUID

  4. BLEED BRAKE LINE

  5. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

  6. INSPECT BRAKE FLUID LEVEL

  7. INSPECT FOR BRAKE FLUID LEAKAGE

  8. INSPECT ACTUATOR WITH INTELLIGENT TESTER

  9. INSPECT SENSOR SIGNAL

  10. INSPECT DTC AND CLEAR

Brake Actuator (W/O Vsc) -- Installation



1. INSTALL BRAKE ACTUATOR WITH BRAKE ACTUATOR BRACKET ASSEMBLY


    Camry. Acv40 Gsv40
  1. Install the brake actuator with brake actuator bracket assembly to the body with the 3 bolts.

    Torque:
    19 N*m{194 kgf*cm, 14 ft.*lbf}
    NOTICE:
    Do not damage the brake lines and wire harness.


    Camry. Acv40 Gsv40.Brake Control.Anti-Lock Brake System.Brake Actuator (W/O Vsc)  Installation
  1. Temporarily tighten each brake line to the correct positions of the brake actuator with brake actuator bracket assembly as shown in the illustration.

    HINT:
    1. *1: To Front Wheel Cylinder RH
    2. *2: To Front Wheel Cylinder LH
    3. *3: To Rear Wheel Cylinder RH
    4. *4: To Rear Wheel Cylinder LH
    5. *5: From 2nd Master Cylinder
    6. *6: From 1st Master Cylinder


    Camry. Acv40 Gsv40.Brake Control.Anti-Lock Brake System.Brake Actuator (W/O Vsc)  Installation
  1. Using SST, fully tighten 6 brake line.

    SST
    09023-00101
    Torque:
    without SST:
    15 N*m{155 kgf*cm, 11 ft.*lbf}
    with SST:
    14 N*m{143 kgf*cm, 10 ft.*lbf}
    NOTICE:
    1. Use a torque wrench with a fulcrum length of 250mm (9.84 in.).
    2. This torque value is effective when SST is parallel to a torque wrench.


    Camry. Acv40 Gsv40
  1. Connect the brake actuator connector.

    NOTICE:
    Make sure that the connector is locked securely.


2. INSTALL RADIATOR RESERVE TANK ASSEMBLY


    Camry. Acv40 Gsv40.Brake Control.Anti-Lock Brake System.Brake Actuator (W/O Vsc)  Installation
  1. Install the radiator reserve tank assembly.



    Camry. Acv40 Gsv40
  1. Connect the radiator reserve tank hose.



3. FILL RESERVOIR WITH BRAKE FLUID


    Camry. Acv40 Gsv40
  1. Fill the reservoir with brake fluid.

    Fluid:
    SAE J1703 or FMVSS No. 116 DOT3


4. BLEED BRAKE LINE
NOTICE:
Bleed the air from the brake line of the wheel farthest from the master cylinder.


    Camry. Acv40 Gsv40
  1. Connect a vinyl tube to the bleeder plug.

  1. Depress the brake pedal several times, then loosen the bleeder plug with the pedal depressed (*3).



    Camry. Acv40 Gsv40
  1. When fluid stops coming out, tighten the bleeder plug, then release the brake pedal (*4).

  1. Repeat (*3) and (*4) until all the air in the fluid is completely bled out.

  1. Tighten the bleeder plug completely.

    Torque:
    8.0 N*m{82 kgf*cm, 71 in.*lbf}
  1. Repeat the above procedure for each wheel to bleed the air from the brake line.



5. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL


6. INSPECT BRAKE FLUID LEVEL
  1. Check the fluid level and add fluid if necessary.

    Fluid:
    SAE J1703 or FMVSS No. 116 DOT3
    If fluid leaks, tighten or replace the leaking part.


7. INSPECT FOR BRAKE FLUID LEAKAGE


8. INSPECT ACTUATOR WITH INTELLIGENT TESTER
HINT:
(CAMRY_ACV40 RM0000013P9008X.html)


9. INSPECT SENSOR SIGNAL
HINT:
(CAMRY_ACV40 RM000001JBD011X.html)


10. INSPECT DTC AND CLEAR
HINT:
(CAMRY_ACV40 RM000001JB800HX.html)