Brake Actuator (W/O Vsc) Installation
Brake. Camry. Acv40 Gsv40
INSTALL BRAKE ACTUATOR WITH BRAKE ACTUATOR BRACKET ASSEMBLY
INSTALL RADIATOR RESERVE TANK ASSEMBLY
FILL RESERVOIR WITH BRAKE FLUID
BLEED BRAKE LINE
CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
INSPECT BRAKE FLUID LEVEL
INSPECT FOR BRAKE FLUID LEAKAGE
INSPECT ACTUATOR WITH INTELLIGENT TESTER
INSPECT SENSOR SIGNAL
INSPECT DTC AND CLEAR
Brake Actuator (W/O Vsc) -- Installation |
1. INSTALL BRAKE ACTUATOR WITH BRAKE ACTUATOR BRACKET ASSEMBLY |
Install the brake actuator with brake actuator bracket assembly to the body with the 3 bolts.
- Torque:
- 19 N*m{194 kgf*cm, 14 ft.*lbf}
- NOTICE:
- Do not damage the brake lines and wire harness.
Temporarily tighten each brake line to the correct positions of the brake actuator with brake actuator bracket assembly as shown in the illustration.
- HINT:
- *1: To Front Wheel Cylinder RH
- *2: To Front Wheel Cylinder LH
- *3: To Rear Wheel Cylinder RH
- *4: To Rear Wheel Cylinder LH
- *5: From 2nd Master Cylinder
- *6: From 1st Master Cylinder
Using SST, fully tighten 6 brake line.
- SST
- 09023-00101
- Torque:
- without SST:
- 15 N*m{155 kgf*cm, 11 ft.*lbf}
- with SST:
- 14 N*m{143 kgf*cm, 10 ft.*lbf}
- NOTICE:
- Use a torque wrench with a fulcrum length of 250mm (9.84 in.).
- This torque value is effective when SST is parallel to a torque wrench.
Connect the brake actuator connector.
- NOTICE:
- Make sure that the connector is locked securely.
2. INSTALL RADIATOR RESERVE TANK ASSEMBLY |
Install the radiator reserve tank assembly.
Connect the radiator reserve tank hose.
3. FILL RESERVOIR WITH BRAKE FLUID |
Fill the reservoir with brake fluid.
- Fluid:
- SAE J1703 or FMVSS No. 116 DOT3
- NOTICE:
- Bleed the air from the brake line of the wheel farthest from the master cylinder.
Connect a vinyl tube to the bleeder plug.
Depress the brake pedal several times, then loosen the bleeder plug with the pedal depressed (*3).
When fluid stops coming out, tighten the bleeder plug, then release the brake pedal (*4).
Repeat (*3) and (*4) until all the air in the fluid is completely bled out.
Tighten the bleeder plug completely.
- Torque:
- 8.0 N*m{82 kgf*cm, 71 in.*lbf}
Repeat the above procedure for each wheel to bleed the air from the brake line.
5. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL |
6. INSPECT BRAKE FLUID LEVEL |
Check the fluid level and add fluid if necessary.
- Fluid:
- SAE J1703 or FMVSS No. 116 DOT3
If fluid leaks, tighten or replace the leaking part.
7. INSPECT FOR BRAKE FLUID LEAKAGE |
8. INSPECT ACTUATOR WITH INTELLIGENT TESTER |
- HINT:
- (CAMRY_ACV40 RM0000013P9008X.html)
- HINT:
- (CAMRY_ACV40 RM000001JBD003X.html)
10. INSPECT DTC AND CLEAR |
- HINT:
- (CAMRY_ACV40 RM000001JB8003X.html)