Clutch Pedal -- Installation |
1. INSTALL CLUTCH MASTER CYLINDER PUSH ROD CLEVIS BUSHING |
Apply MP grease to the inside of a new clevis bushing.
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Install the clevis bushing to the clutch pedal.
- HINT:
- Install the clevis bushing from the left side of the vehicle.
2. INSTALL CLUTCH PEDAL TURNOVER BUSHING (for LHD) |
Apply MP grease to the inside of the turnover bushing.
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Install the turnover bushing to the clutch pedal.
3. INSTALL CLUTCH PEDAL TURNOVER BUSHING (for RHD) |
Apply MP grease to the inside of the turnover bushing.
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Install the turnover bushing to the clutch pedal.
4. INSTALL NO. 1 CLUTCH PEDAL CUSHION (for LHD) |
Using needle-nose pliers, install the 2 No. 1 clutch pedal cushions to the clutch pedal.
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5. INSTALL NO. 1 CLUTCH PEDAL CUSHION (for RHD) |
Using needle-nose pliers, install the 2 No. 1 clutch pedal cushions to the clutch pedal.
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6. INSTALL CLUTCH PEDAL BUSHING |
Apply MP grease to the inner, outer and end surfaces of 2 new pedal bushings.
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Install the clutch pedal shaft collar and 2 pedal bushings to the clutch pedal.
7. INSTALL CLUTCH PEDAL PAD |
Install the clutch pedal pad to the clutch pedal.
8. INSTALL CLUTCH PEDAL SPRING HOLDER |
Apply MP grease to the inside of a new clutch pedal spring holder.
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Install the clutch pedal spring holder.
9. INSTALL CLUTCH PEDAL SUB-ASSEMBLY |
Install the clutch pedal to the clutch pedal support with the bolt and nut.
- Torque:
- 37 N*m{375 kgf*cm, 27 ft.*lbf}
- HINT:
- Install the bolt from the right side of the vehicle.
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10. INSTALL PEDAL WITH HOOK SPRING |
Apply MP grease to the sliding portion of the spring.
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Install the hook spring.
11. INSTALL TORSION SPRING |
Apply MP grease to the sliding portion of the spring.
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Install the torsion spring.
12. INSTALL CLUTCH PEDAL SUPPORT SUB-ASSEMBLY (for LHD) |
Install the clutch pedal support to the vehicle with the 2 nuts and bolt.
- Torque:
- Bolt:
- 19 N*m{195 kgf*cm, 14 ft.*lbf}
- Nut:
- 12 N*m{120 kgf*cm, 9 ft.*lbf}
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13. INSTALL CLUTCH PEDAL SUPPORT SUB-ASSEMBLY (for RHD) |
Install the clutch pedal support to the vehicle with the 3 nuts and bolt.
- Torque:
- Bolt:
- 19 N*m{195 kgf*cm, 14 ft.*lbf}
- Nut:
- 12 N*m{120 kgf*cm, 9 ft.*lbf}
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14. INSTALL CLUTCH MASTER CYLINDER PUSH ROD CLEVIS PIN |
Apply MP grease to the contact surface of the pin and clevis bushing.
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Connect the clevis to the clutch pedal with the pin and a new clip.
- HINT:
- Install the pin from the left side of the vehicle.
15. CONNECT CONNECTORS |
Connect the clutch start switch connector.
Connect the clutch switch connector (with cruise control).
16. INSTALL COMBINATION METER ASSEMBLY |
Connect each connector.
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Install the combination meter assembly with the 4 screws <E>.
17. INSTALL INSTRUMENT CLUSTER FINISH PANEL NO.1 |
Engage the guide and the 4 claws.
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Install the instrument cluster finish panel with the 2 clips.
18. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL |
Engage the 2 claws and 2 clips to install the lower instrument panel finish panel.
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19. INSTALL NO. 1 INSTRUMENT PANEL SUB-ASSEMBLY |
Connect each connector.
Engage the 3 claws and 2 clips to install the No. 1 instrument panel sub-assembly.
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20. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL LH |
Install the air hose and connect the connector.
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Engage the 2 claws and the DLC3.
Engage the claw and the 4 clips.
Instal the lower instrument panel finish panel LH with the screw <B> and bolt <A>.
21. INSTALL COWL SIDE TRIM SUB-ASSEMBLY LH |
Engage the 2 clips.
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Install the cowl side trim sub-assembly LH with the cowl side trim clip.
22. INSTALL FRONT DOOR SCUFF PLATE LH |
Engage the 7 claws and 3 clips, then install the front door scuff plate LH.
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23. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL |
24. INSPECT AND ADJUST CLUTCH PEDAL SUB-ASSEMBLY |