Clutch Pedal Removal

Transmission. Camry. Acv40 Gsv40
Clutch. Camry. Acv40 Gsv40

  1. PRECAUTION

  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

  3. REMOVE FRONT DOOR SCUFF PLATE LH

  4. REMOVE COWL SIDE TRIM SUB-ASSEMBLY LH

  5. REMOVE LOWER INSTRUMENT PANEL FINISH PANEL LH

  6. REMOVE NO. 1 INSTRUMENT PANEL SUB-ASSEMBLY

  7. REMOVE LOWER INSTRUMENT PANEL FINISH PANEL

  8. REMOVE INSTRUMENT CLUSTER FINISH PANEL NO.1

  9. REMOVE COMBINATION METER ASSEMBLY

  10. DISCONNECT CONNECTORS

  11. REMOVE CLUTCH MASTER CYLINDER PUSH ROD CLEVIS PIN

  12. REMOVE CLUTCH PEDAL SUPPORT SUB-ASSEMBLY (for LHD)

  13. REMOVE CLUTCH PEDAL SUPPORT SUB-ASSEMBLY (for RHD)

  14. REMOVE TORSION SPRING

  15. REMOVE PEDAL WITH HOOK SPRING

  16. REMOVE CLUTCH PEDAL SUB-ASSEMBLY

  17. REMOVE CLUTCH PEDAL SPRING HOLDER

  18. REMOVE CLUTCH PEDAL PAD

  19. REMOVE CLUTCH PEDAL BUSHING

  20. REMOVE NO. 1 CLUTCH PEDAL CUSHION (for LHD)

  21. REMOVE NO. 1 CLUTCH PEDAL CUSHION (for RHD)

  22. REMOVE CLUTCH PEDAL TURNOVER BUSHING (for LHD)

  23. REMOVE CLUTCH PEDAL TURNOVER BUSHING (for RHD)

  24. REMOVE CLUTCH MASTER CYLINDER PUSH ROD CLEVIS BUSHING

Clutch Pedal -- Removal


HINT:
  1. Use the same procedures for the RHD and LHD.
  2. The procedures listed below are for the LHD.


1. PRECAUTION
CAMRY_ACV40 RM0000024DB001X.html.


2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL


3. REMOVE FRONT DOOR SCUFF PLATE LH


    Camry. Acv40 Gsv40
  1. Disengage the 7 claws and 3 clips, and remove the front door scuff plate LH.



4. REMOVE COWL SIDE TRIM SUB-ASSEMBLY LH


    Camry. Acv40 Gsv40.Clutch.Clutch System.Clutch Pedal  Removal
  1. Remove the cowl side trim clip.

  1. Disengage the 2 clips and remove the cowl side trim sub-assembly LH.



5. REMOVE LOWER INSTRUMENT PANEL FINISH PANEL LH


    Camry. Acv40 Gsv40.Clutch.Clutch System.Clutch Pedal  Removal
  1. Remove the bolt <A> and the screw <B>.

  1. Disengage the 2 claws and the DLC3.

  1. Disconnect the hood lock control cable assembly.

  1. Disengage the claw and the 4 clips.

  1. Remove the air hose, disconnect the connector, and then remove the lower instrument panel finish panel LH.



6. REMOVE NO. 1 INSTRUMENT PANEL SUB-ASSEMBLY


    Camry. Acv40 Gsv40
  1. Disengage the 3 claws and the 2 clips.

  1. Disconnect each connector and remove the instrument panel sub-assembly.



7. REMOVE LOWER INSTRUMENT PANEL FINISH PANEL


    Camry. Acv40 Gsv40
  1. Disengage the 2 claws and 2 clips, and then remove the lower instrument panel finish panel.



8. REMOVE INSTRUMENT CLUSTER FINISH PANEL NO.1


    Camry. Acv40 Gsv40.Clutch.Clutch System.Clutch Pedal  Removal
  1. Remove the 2 clips.

  1. Disengage the guide and 4 claws and then remove the instrument cluster finish panel.



9. REMOVE COMBINATION METER ASSEMBLY


    Camry. Acv40 Gsv40.Clutch.Clutch System.Clutch Pedal  Removal
  1. Remove the 4 screws <E>.

  1. Disconnect each connector and remove the combination meter assembly.



10. DISCONNECT CONNECTORS
  1. Disconnect the clutch start switch connector.

  1. Disconnect the clutch switch connector (with cruise control).



11. REMOVE CLUTCH MASTER CYLINDER PUSH ROD CLEVIS PIN


    Camry. Acv40 Gsv40
  1. Remove the clip and pin.



12. REMOVE CLUTCH PEDAL SUPPORT SUB-ASSEMBLY (for LHD)


    Camry. Acv40 Gsv40
  1. Remove the bolt, 2 nuts and clutch pedal support assembly.



13. REMOVE CLUTCH PEDAL SUPPORT SUB-ASSEMBLY (for RHD)


    Camry. Acv40 Gsv40
  1. Remove the bolt, 3 nuts, and clutch pedal support assembly.



14. REMOVE TORSION SPRING
  1. While the clutch pedal is fully depressed, remove the torsion spring.



15. REMOVE PEDAL WITH HOOK SPRING
  1. Remove the pedal with hook spring.



16. REMOVE CLUTCH PEDAL SUB-ASSEMBLY


    Camry. Acv40 Gsv40
  1. Remove the pedal shaft and nut.

  1. Remove the clutch pedal from the clutch pedal support.



17. REMOVE CLUTCH PEDAL SPRING HOLDER
  1. Remove the clutch pedal spring holder from the clutch pedal support.



18. REMOVE CLUTCH PEDAL PAD
  1. Remove the clutch pedal pad from the clutch pedal.



19. REMOVE CLUTCH PEDAL BUSHING


    Camry. Acv40 Gsv40
  1. Remove the 2 pedal bushings and pedal shaft collar from the clutch pedal.



20. REMOVE NO. 1 CLUTCH PEDAL CUSHION (for LHD)


    Camry. Acv40 Gsv40
  1. Using needle-nose pliers, remove the 2 No. 1 clutch pedal cushions from the clutch pedal.



21. REMOVE NO. 1 CLUTCH PEDAL CUSHION (for RHD)


    Camry. Acv40 Gsv40
  1. Using needle-nose pliers, remove the 2 No. 1 clutch pedal cushions from the clutch pedal.



22. REMOVE CLUTCH PEDAL TURNOVER BUSHING (for LHD)


    Camry. Acv40 Gsv40
  1. Remove the turnover bushing from the clutch pedal.



23. REMOVE CLUTCH PEDAL TURNOVER BUSHING (for RHD)


    Camry. Acv40 Gsv40
  1. Remove the turnover bushing from the clutch pedal.



24. REMOVE CLUTCH MASTER CYLINDER PUSH ROD CLEVIS BUSHING


    Camry. Acv40 Gsv40
  1. Using an 8 mm hexagon wrench and a hammer, remove the clevis bushing from the clutch pedal.