Generator Reassembly

Using SST and a press, press in a new generator drive end frame bearing.

SST

09950-60010(09951-00250)
09950-70010(09951-07100)

Fit the tabs on the retainer plate into the cutouts on the drive end frame to install the retainer plate.

Install the 4 screws.

Torque:

2.3 N*m{23 kgf*cm, 20 in.*lbf}

Place the drive end frame on the clutch pulley.

Install the generator rotor onto the generator rectifier end frame.

Place a new generator washer on the generator rotor.

Using SST and a press, press in the generator coil assembly to the drive end frame.

SST

09612-70100(09612-07240)

Tighten the 4 bolts.

Torque:

5.8 N*m{59 kgf*cm, 51 in.*lbf}

Install the cord clip with the bolt.

Torque:

4.6 N*m{47 kgf*cm, 41 in.*lbf}

While pushing the 2 brushes into the generator brush holder, insert a 1.0 mm (0.039 in.) pin into the generator brush holder.

Install the generator brush holder with the 2 screws.

Torque:

1.8 N*m{18 kgf*cm, 16 in.*lbf}

Pull the pin out of the generator brush holder.

Install the terminal insulator onto the generator rectifier end frame.

Install the generator rear end cover with the 3 nuts.

Torque:

4.6 N*m{47 kgf*cm, 41 in.*lbf}

Temporarily install the clutch pulley onto the rotor shaft.

Set SST (A) and (B).

SST

09820-63020

Clamp SST (A) in a vise.

Place the rotor shaft end into SST (A).

Fit SST (B) to the clutch pulley.

Tighten the pulley by turning SST (B) in the direction shown in the illustration.

Torque:

111 N*m{1,125 kgf*cm, 81 ft.*lbf}

NOTICE:

The torque shown above should be used for tightening without using the SST. When the SST is used for tightening, the torque should be calculated based on the length of the SST (CAMRY_ACV40 RM000000UYX0B6X.html).

Remove the generator assembly from the SST.

Check that the clutch pulley rotates smoothly.

Install a new clutch pulley cap to the clutch pulley.