Radiator Removal

Disconnect the mass air flow meter connector (^*1).

Disconnect the purge VSV connector (^*2).

Disconnect the 2 purge VSV vacuum hoses (^*3).

Disconnect the purge line hose from the clamp (^*4).

Disconnect the No. 2 ventilation hose from the air cleaner hose.

Lock the No. 1 air cleaner hose clamp, and then disconnect the No. 1 air cleaner hose from the throttle body.

Remove the 2 bolts and air cleaner cap.

Remove the air cleaner filter element from the air cleaner case.

Remove the 2 bolts, clamp and air cleaner inlet.

Put protective tape around the front bumper assembly.

Using a screwdriver, turn the pin 90 degrees and remove the pin hold clip.

HINT:

Use the same procedure for the RH side and LH side.

Remove the 8 screws, 2 clips, 2 radiator grille protectors and bolt.

Disengage the 2 claws and disconnect the front bumper assembly as shown in the illustration.

HINT:

Use the same procedure for the RH side and LH side.

Disconnect 2 fog light connectors.

w/ TOYOTA Parking Assist-sensor System:

1. Disengage the clamp and disconnect the clearance sonar connector.
   

Remove the front bumper assembly.

Put protective tape around the front bumper assembly.

Using a screwdriver, turn the pin 90 degrees and remove the pin hold clip.

HINT:

Use the same procedure for the RH side and LH side.

Remove the 8 screws, 2 clips, 2 radiator grille protectors and bolt.

Disengage the 2 claws and disconnect the front bumper assembly as shown in the illustration.

HINT:

Use the same procedure for the RH side and LH side.

Disconnect 2 fog light connectors.

w/ TOYOTA Parking Assist-sensor System:

1. Disengage the clamp and disconnect the clearance sonar connector.
   

Disconnect the headlight cleaner washer hose, and then remove the front bumper assembly.

Remove the front bumper energy absorber from the front bumper reinforcement sub-assembly.

Separate the radiator reserve tank hose from the radiator assembly.

Disconnect the radiator hose inlet from the radiator assembly.

Disconnect the radiator hose outlet from the radiator assembly.

Disconnect the oil cooler inlet hose from the radiator assembly.

Disconnect the oil cooler outlet hose from the radiator assembly.

Disconnect the horn connector.

Remove the 3 bolts and separate the hood lock assembly from the radiator support upper.

For LHD:

1. Remove the clamp and separate the hood lock control cable from the radiator support upper.
   

For RHD:

1. Remove the clamp and separate the hood rock control cable from the radiator support upper.
   

Remove the 5 bolts and radiator support upper.

Remove the 3 clamps and 2 connectors.

Remove the 4 bolts and separate the condenser assembly from the radiator assembly.

Remove the radiator assembly from the body.

Release the 3 snap fits and lift the fan assembly with motor from the radiator.

Remove the 2 radiator support cushions from the radiator assembly.

Remove the 2 radiator support lowers from the radiator assembly.