Fuel Injector Removal

Engine. Camry. Acv40 Gsv40
2Az-Fe Fuel. Camry. Acv40 Gsv40

  1. DISCHARGE FUEL SYSTEM PRESSURE

  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

  3. REMOVE AIR CLEANER CAP SUB-ASSEMBLY

  4. REMOVE NO. 1 ENGINE COVER SUB-ASSEMBLY

  5. DISCONNECT FUEL TUBE SUB-ASSEMBLY

  6. DISCONNECT NO. 2 VENTILATION HOSE

  7. REMOVE FUEL DELIVERY PIPE WITH INJECTOR

  8. REMOVE FUEL INJECTOR ASSEMBLY

Fuel Injector -- Removal



1. DISCHARGE FUEL SYSTEM PRESSURE
HINT:
CAMRY_ACV40 RM000000YCO00TX.html.


2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL


3. REMOVE AIR CLEANER CAP SUB-ASSEMBLY


    Camry. Acv40 Gsv40.2Az-Fe Fuel.Fuel System.Fuel Injector  Removal
  1. Disconnect the mass air flow meter connector (*1).

  1. Disconnect the purge VSV connector (*2).

  1. Disconnect the 2 purge VSV vacuum hoses (*3).

  1. Disconnect the purge line hose from the clamp (*4).



    Camry. Acv40 Gsv40.2Az-Fe Fuel.Fuel System.Fuel Injector  Removal
  1. Disconnect the No. 2 ventilation hose from the air cleaner hose.



    Camry. Acv40 Gsv40
  1. Lock the No. 1 air cleaner hose clamp, and then disconnect the No. 1 air cleaner hose from the throttle body.



    Camry. Acv40 Gsv40
  1. Remove the 2 bolts and air cleaner cap.

  1. Remove the air cleaner filter element from the air cleaner case.



4. REMOVE NO. 1 ENGINE COVER SUB-ASSEMBLY


    Camry. Acv40 Gsv40
  1. Remove the 2 nuts and cover.



5. DISCONNECT FUEL TUBE SUB-ASSEMBLY


    Camry. Acv40 Gsv40
  1. Remove the No. 1 fuel pipe clamp.

    NOTICE:
    Check for foreign matter on the pipe and around the connector before disconnecting the quick connector. Clean the connector if necessary.


    Camry. Acv40 Gsv40.2Az-Fe Fuel.Fuel System.Fuel Injector  Removal
  1. If the connector and pipe are stuck, pinch the connector, and push and pull the pipe to disconnect them.

    NOTICE:
    1. Do not use any tools in this procedure.
    2. Check for foreign matter on the sealing surface of the disconnected pipe. Clean it if necessary.


    Camry. Acv40 Gsv40.2Az-Fe Fuel.Fuel System.Fuel Injector  Removal
  1. Separate the fuel tube from the fuel hose clamp.



6. DISCONNECT NO. 2 VENTILATION HOSE


    Camry. Acv40 Gsv40
  1. Disconnect the No. 2 ventilation hose from the ventilation valve.



7. REMOVE FUEL DELIVERY PIPE WITH INJECTOR


    Camry. Acv40 Gsv40
  1. Remove the 2 wire harness clamps.

  1. Disconnect the 4 fuel injector connectors.



    Camry. Acv40 Gsv40
  1. Remove the 2 bolts, then remove the fuel delivery pipe together with the 4 fuel injectors.

    NOTICE:
    Be careful not to drop the fuel injectors when removing the fuel delivery pipe.


    Camry. Acv40 Gsv40
  1. Remove the 2 delivery pipe spacers from the cylinder head.

  1. Remove the 4 insulators from the cylinder head.



8. REMOVE FUEL INJECTOR ASSEMBLY


    Camry. Acv40 Gsv40.2Az-Fe Fuel.Fuel System.Fuel Injector  Removal
  1. Pull out the 4 injectors from the delivery pipe.

  1. Remove the 4 O-rings from the injectors.