Door Lock. Power Door Lock Control System Double Lock Function Does Not Operate Properly

Body Electrical. Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35

Door Lock. Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35

DESCRIPTION

WIRING DIAGRAM

INSPECTION PROCEDURE

CHECK DTC OUTPUT

CHECK DOOR LOCK OPERATION

INSPECT FRONT DOOR WITH MOTOR LOCK ASSEMBLY RH

CHECK WIRE HARNESS (DOUBLE DOOR LOCK ECU - DOOR LOCK)

INSPECT FRONT DOOR WITH MOTOR LOCK ASSEMBLY LH

CHECK WIRE HARNESS (DOUBLE DOOR LOCK ECU - DOOR LOCK)

INSPECT REAR DOOR WITH MOTOR LOCK ASSEMBLY LH

CHECK WIRE HARNESS (DOUBLE DOOR LOCK ECU - DOOR LOCK)

INSPECT REAR DOOR WITH LOCK ASSEMBLY RH

CHECK WIRE HARNESS (DOUBLE DOOR LOCK ECU - REAR DOOR LOCK RH)

POWER DOOR LOCK CONTROL SYSTEM - Double Lock Function does not Operate Properly

DESCRIPTION

All the doors except the back door have the double lock function. This system is set and unset by the ECU aggregation box (double door lock ECU). When the double door lock ECU receives a request signal from the wireless transmitter to set or unset the double lock function via the main body ECU, it drives the double door lock motor built into each door lock motor according to the conditions of the double door lock position switches, causing the double locking system to be set or unset.

WIRING DIAGRAM

Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.Door Lock.Power Door Lock Control System.Power Door Lock Control System Double Lock Function Does Not Operate Properly

INSPECTION PROCEDURE

1.CHECK DTC OUTPUT

Connect the intelligent tester to the DLC3.

Turn the ignition switch on (IG) and turn the tester ON.

Select the following menu items: Body / Main body / DTC.

Read DTCs.
Result
Display (DTC output)
Proceed to
DTC is not output
A
DTCs are output
B

Result
Display (DTC output)	Proceed to
DTC is not output	A
DTCs are output	B

GO TO DTC CHART

A

2.CHECK DOOR LOCK OPERATION

Result
Result	Proceed to
The double lock function of the driver side front door does not operate properly.	A
The double lock function of the passenger side front door does not operate properly.	B
The double lock function of the rear RH door does not operate properly.	C
The double lock function of the rear LH door does not operate properly.	D

Go to step 5

Go to step 7

Go to step 9

A

3.INSPECT FRONT DOOR WITH MOTOR LOCK ASSEMBLY RH

Check the operation of the double lock motor.
1. Apply the battery voltage to the door lock and set the door lock motor.
  OK:
  Measurement Condition
  Specified Condition
  Battery positive (+) → 2 (L)
  Battery negative (-) → 1 (UL)
  Lock
  Battery positive (+) → 1 (UL)
  Battery negative (-) → 2 (L)
  Unlock
2. Apply the battery voltage to the door lock motor and check the operation of the double door lock motor.
  OK:
  Measurement Condition
  Specified Condition
  Battery positive (+) → 4 (DL)
  Battery negative (-) → 3 (UNDL)
  Set
  Battery positive (+) → 3 (UNDL)
  Battery negative (-) → 4 (DL)
  Unset
3. While the double locking system is set, check that the doors cannot be unlocked by operating the control cable.

Measure the resistance of the double lock position switch.
Standard resistance:
Tester Connection
Switch Condition
Specified Condition
9 (DLSR) - 10 (E)
Set
Below 1 Ω
9 (DLSR) - 10 (E)
Unset
10 kΩ or higher

REPLACE FRONT DOOR WITH MOTOR LOCK ASSEMBLY RH

OK

4.CHECK WIRE HARNESS (DOUBLE DOOR LOCK ECU - DOOR LOCK)

Disconnect the E82 double door lock ECU connector.

Disconnect the G5 door lock connector.

Measure the resistance of the wire harness side connectors.
Standard resistance:
Tester Connection
Specified Condition
E82-3 (ACTS) - G5-4 (DL)
Below 1 Ω
E82-4 (ATCR) - G5-3 (UNDL)
Below 1 Ω
E82-5 (DLPD) - G5-9 (DLSR)
Below 1 Ω
G5-10 (E) - Body ground
Below 1 Ω

REPAIR OR REPLACE HARNESS AND CONNECTOR

REPLACE ECU AGGREGATION BOX (DOUBLE DOOR LOCK ECU)

5.INSPECT FRONT DOOR WITH MOTOR LOCK ASSEMBLY LH

Check the operation of the double door lock motor.
1. Apply the battery voltage to the door lock and set the door lock motor.
  OK:
  Measurement Condition
  Specified Condition
  Battery positive (+) → 4 (L)
  Battery negative (-) → 3 (UL)
  Lock
  Battery positive (+) → 3 (UL)
  Battery negative (-) → 4 (L)
  Unlock
2. Apply the battery voltage to the door lock motor and check the operation of the double door lock motor.
  OK:
  Measurement Condition
  Specified Condition
  Battery positive (+) → 2 (DL)
  Battery negative (-) → 1 (UNDL)
  Set
  Battery positive (+) → 1 (UNDL)
  Battery negative (-) → 2 (DL)
  Unset
3. While the double locking system is set, check that the doors cannot be unlocked by operating the control cable.

Measure the resistance of the double lock position switch.
Standard resistance:
Tester Connection
Switch Condition
Specified Condition
5 (E) - 6 (DLSR)
Set
Below 1 Ω
5 (E) - 6 (DLSR)
Unset
10 kΩ or higher

REPLACE FRONT DOOR WITH MOTOR LOCK ASSEMBLY LH

OK

6.CHECK WIRE HARNESS (DOUBLE DOOR LOCK ECU - DOOR LOCK)

Disconnect the E82 double door lock ECU connector.

Disconnect the H5 door lock connector.

Measure the resistance of the wire harness side connectors.
Standard resistance:
Tester Connection
Specified Condition
E82-3 (ACTS) - H5-2 (DL)
Below 1 Ω
E82-4 (ATCR) - H5-1 (UNDL)
Below 1 Ω
E82-6 (DLPP) - H5-6 (DLSR)
Below 1 Ω
H5-5 (E) - Body ground
Below 1 Ω

REPAIR OR REPLACE HARNESS AND CONNECTOR

REPLACE ECU AGGREGATION BOX (DOUBLE DOOR LOCK ECU)

7.INSPECT REAR DOOR WITH MOTOR LOCK ASSEMBLY LH

Check the operation of the double door lock motor.
1. Apply the battery voltage to the door lock and set the door lock motor.
  OK:
  Measurement Condition
  Specified Condition
  Battery positive (+) → 2 (L)
  Battery negative (-) → 1 (UL)
  Lock
  Battery positive (+) → 1 (UL)
  Battery negative (-) → 2 (L)
  Unlock
2. Apply the battery voltage to the door lock motor and check the operation of the double door lock motor.
  OK:
  Measurement Condition
  Specified Condition
  Battery positive (+) → 4 (DL)
  Battery negative (-) → 3 (UNDL)
  Set
  Battery positive (+) → 3 (UNDL)
  Battery negative (-) → 4 (DL)
  Unset
3. While the double locking system is set, check that the doors cannot be unlocked by operating the control cable.

Measure the resistance of the double lock position switch.
Standard resistance:
Tester Connection
Switch Condition
Specified Condition
9 (DLSR) - 10 (E)
Set
Below 1 Ω
9 (DLSR) - 10 (E)
Unset
10 kΩ or higher

REPLACE REAR DOOR WITH MOTOR LOCK ASSEMBLY LH

OK

8.CHECK WIRE HARNESS (DOUBLE DOOR LOCK ECU - DOOR LOCK)

Disconnect the E82 double door lock ECU connector.

Disconnect the J4 door lock connector.

Measure the resistance of the wire harness side connectors.
Standard resistance:
Tester Connection
Specified Condition
E82-3 (ACTS) - J4-4 (DL)
Below 1 Ω
E82-4 (ATCR) - J4-3 (UNDL)
Below 1 Ω
E82-6 (DLPP) - J4-9 (DLSR)
Below 1 Ω
J4-10 (E) - Body ground
Below 1 Ω

REPAIR OR REPLACE HARNESS AND CONNECTOR

REPLACE ECU AGGREGATION BOX (DOUBLE DOOR LOCK ECU)

9.INSPECT REAR DOOR WITH LOCK ASSEMBLY RH

Check the operation of the double door lock motor.
1. Apply the battery voltage to the door lock and set the door lock motor.
  OK:
  Measurement Condition
  Specified Condition
  Battery positive (+) → 4 (L)
  Battery negative (-) → 3 (UL)
  Lock
  Battery positive (+) → 3 (UL)
  Battery negative (-) → 4 (L)
  Unlock
2. Apply the battery voltage to the door lock motor and check the operation of the double door lock motor.
  OK:
  Measurement Condition
  Specified Condition
  Battery positive (+) → 2 (DL)
  Battery negative (-) → 1 (UNDL)
  Set
  Battery positive (+) → 1 (UNDL)
  Battery negative (-) → 2 (DL)
  Unset
3. While the double locking system is set, check that the doors cannot be unlocked by operating the control cable.

Measure the resistance of the double lock position switch.
Standard resistance:
Tester Connection
Switch Condition
Specified Condition
5 (DLSR) - 6 (E)
Set
Below 1 Ω
5 (DLSR) - 6 (E)
Unset
10 kΩ or higher

REPLACE REAR DOOR WITH MOTOR LOCK ASSEMBLY RH

OK

10.CHECK WIRE HARNESS (DOUBLE DOOR LOCK ECU - REAR DOOR LOCK RH)

Disconnect the E82 double door lock ECU connector.

Disconnect the I4 door lock connector.

Measure the resistance of the wire harness side connectors.
Standard resistance:
Tester Connection
Specified Condition
E82-3 (ACTS) - I4-2 (DL)
Below 1 Ω
E82-4 (ATCR) - I4-1 (UNDL)
Below 1 Ω
E82-11 (DLPR) - I4-5 (DLSR)
Below 1 Ω
I4-6 (E) - Body ground
Below 1 Ω

REPAIR OR REPLACE HARNESS AND CONNECTOR

REPLACE ECU AGGREGATION BOX (DOUBLE DOOR LOCK ECU)

Measurement Condition	Specified Condition
Battery positive (+) → 2 (L) Battery negative (-) → 1 (UL)	Lock
Battery positive (+) → 1 (UL) Battery negative (-) → 2 (L)	Unlock

Measurement Condition	Specified Condition
Battery positive (+) → 4 (DL) Battery negative (-) → 3 (UNDL)	Set
Battery positive (+) → 3 (UNDL) Battery negative (-) → 4 (DL)	Unset

Tester Connection	Switch Condition	Specified Condition
9 (DLSR) - 10 (E)	Set	Below 1 Ω
9 (DLSR) - 10 (E)	Unset	10 kΩ or higher

Tester Connection	Specified Condition
E82-3 (ACTS) - G5-4 (DL)	Below 1 Ω
E82-4 (ATCR) - G5-3 (UNDL)	Below 1 Ω
E82-5 (DLPD) - G5-9 (DLSR)	Below 1 Ω
G5-10 (E) - Body ground	Below 1 Ω

Measurement Condition	Specified Condition
Battery positive (+) → 4 (L) Battery negative (-) → 3 (UL)	Lock
Battery positive (+) → 3 (UL) Battery negative (-) → 4 (L)	Unlock

Measurement Condition	Specified Condition
Battery positive (+) → 2 (DL) Battery negative (-) → 1 (UNDL)	Set
Battery positive (+) → 1 (UNDL) Battery negative (-) → 2 (DL)	Unset

Tester Connection	Specified Condition
E82-3 (ACTS) - H5-2 (DL)	Below 1 Ω
E82-4 (ATCR) - H5-1 (UNDL)	Below 1 Ω
E82-6 (DLPP) - H5-6 (DLSR)	Below 1 Ω
H5-5 (E) - Body ground	Below 1 Ω

Tester Connection	Specified Condition
E82-3 (ACTS) - J4-4 (DL)	Below 1 Ω
E82-4 (ATCR) - J4-3 (UNDL)	Below 1 Ω
E82-6 (DLPP) - J4-9 (DLSR)	Below 1 Ω
J4-10 (E) - Body ground	Below 1 Ω

Tester Connection	Specified Condition
E82-3 (ACTS) - I4-2 (DL)	Below 1 Ω
E82-4 (ATCR) - I4-1 (UNDL)	Below 1 Ω
E82-11 (DLPR) - I4-5 (DLSR)	Below 1 Ω
I4-6 (E) - Body ground	Below 1 Ω