Air Conditioning System (For Automatic Air Conditioning System) Blower Motor Circuit

Heater & Air Conditioning System. Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
Air Conditioning. Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35

DESCRIPTION

WIRING DIAGRAM

PERFORM ACTIVE TEST USING INTELLIGENT TESTER (BLOWER MOTOR)

INSPECT FUSE (HTR)

CHECK WIRE HARNESS (BLOWER MOTOR - BODY GROUND)

CHECK WIRE HARNESS (BLOWER MOTOR - BATTERY)

CHECK BLOWER W/ FAN MOTOR SUB-ASSEMBLY

CHECK WIRE HARNESS (AIR CONDITIONING AMPLIFIER - BODY GROUND)

CHECK AIR CONDITIONING AMPLIFIER

AIR CONDITIONING SYSTEM (for Automatic Air Conditioning System) - Blower Motor Circuit


DESCRIPTION

The blower motor is operated by signals from the air conditioning amplifier. Blower motor speed signals are transmitted in accordance with changes in the duty ratio.

Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.Air Conditioning.Air Conditioning System (For Automatic Air Conditioning System).Air Conditioning System (For Automatic Air Conditioning System)  Blower Motor Circuit


WIRING DIAGRAM


Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.Air Conditioning.Air Conditioning System (For Automatic Air Conditioning System).Air Conditioning System (For Automatic Air Conditioning System)  Blower Motor Circuit

1.PERFORM ACTIVE TEST USING INTELLIGENT TESTER (BLOWER MOTOR)
  1. Connect the intelligent tester to the DLC3.

  1. Turn the ignition switch on (IG) and turn the intelligent tester main switch ON.

  1. Select the item below in the Active Test, and then check that the blower motor operates.

    Air conditioning amplifier:

    Item
    Test Details / Display
    Diagnostic Note
    Blower Motor
    Blower motor /
    Min.: 0, Max.: 31
    -

    Result:

    Result
    Proceed to
    NG (blower motor does not operate)
    A
    NG (blower motor operates but does not change speed)
    B
    OK
    C


B
Go to step 6

C
PROCEED TO NEXT CIRCUIT INSPECTION SHOWN IN PROBLEM SYMPTOMS TABLE
A


2.INSPECT FUSE (HTR)
  1. Remove the HTR H-fuse from the engine room No. 2 relay block.

  1. Measure the resistance of the H-fuse.

    Standard resistance:
    Below 1 Ω


NG
REPLACE FUSE
OK


3.CHECK WIRE HARNESS (BLOWER MOTOR - BODY GROUND)
Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.Air Conditioning.Air Conditioning System (For Automatic Air Conditioning System).Air Conditioning System (For Automatic Air Conditioning System)  Blower Motor Circuit
  1. Disconnect the E60 motor connector.

  1. Measure the resistance of the wire harness side connector.

    Standard resistance:
    Tester Connection
    Specified Condition
    E60-1 (GND) - Body ground
    Below 1 Ω


NG
REPAIR OR REPLACE HARNESS AND CONNECTOR
OK


4.CHECK WIRE HARNESS (BLOWER MOTOR - BATTERY)
Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.Air Conditioning.Air Conditioning System (For Automatic Air Conditioning System).Air Conditioning System (For Automatic Air Conditioning System)  Blower Motor Circuit
  1. Disconnect the E60 motor connector.

  1. Measure the voltage of the wire harness side connector.

Standard voltage:
Tester Connection
Condition
Specified Condition
E60-3 (+B) - Body ground
Ignition switch on (IG)
10 to 14 V


NG
REPAIR OR REPLACE HARNESS AND CONNECTOR
OK


5.CHECK BLOWER W/ FAN MOTOR SUB-ASSEMBLY
Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.Air Conditioning.Air Conditioning System (For Automatic Air Conditioning System).Air Conditioning System (For Automatic Air Conditioning System)  Blower Motor Circuit
  1. Disconnect the E41 amplifier connector.

  1. Connect the E60 motor connector.

  1. Measure the voltage of the connector.

    Standard voltage:
    Tester Connection
    Condition
    Specified Condition
    E60-2 (SI) - Body ground
    Ignition switch on (IG)
    4.5 to 5.5 V


NG
REPLACE BLOWER W/ FAN MOTOR SUB-ASSEMBLY
OK


6.CHECK WIRE HARNESS (AIR CONDITIONING AMPLIFIER - BODY GROUND)
Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.Air Conditioning.Air Conditioning System (For Automatic Air Conditioning System).Air Conditioning System (For Automatic Air Conditioning System)  Blower Motor Circuit
  1. Disconnect the E41 amplifier connector.

  1. Measure the voltage of the wire harness side connector.

    Standard voltage:
    Tester Connection
    Condition
    Specified Condition
    E41-23 (BLW) - Body ground
    Ignition switch on (IG)
    Blower switch OFF
    4.5 to 5.5 V


NG
REPAIR OR REPLACE HARNESS AND CONNECTOR
OK


7.CHECK AIR CONDITIONING AMPLIFIER
Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.Air Conditioning.Air Conditioning System (For Automatic Air Conditioning System).Air Conditioning System (For Automatic Air Conditioning System)  Blower Motor Circuit
  1. Remove the air conditioning amplifier with its connectors still connected.

  1. Check the waveform of the amplifier connector.

    OK:
    Waveform is as shown in the illustration.
    HINT:
    The waveform varies with the blower level.
    Item
    Content
    Tester Connection
    BLW (E41-23) - GND (E41-14)
    Tool Setting
    1 V/DIV., 500 μsec./DIV.
    Condition
    Ignition switch on (IG)
    Blower switch LO


NG
REPLACE AIR CONDITIONING AMPLIFIER
OK

REPLACE BLOWER W/ FAN MOTOR SUB-ASSEMBLY