Front Axle Hub Removal

Suspension & Axle. Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
Axle. Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35

  1. REMOVE FRONT WHEEL

  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

  3. REMOVE FRONT AXLE SHAFT NUT LH

  4. REMOVE FRONT SPEED SENSOR LH

  5. REMOVE FRONT DISC BRAKE CYLINDER ASSEMBLY LH

  6. REMOVE FRONT DISC

  7. DISCONNECT TIE ROD END SUB-ASSEMBLY LH

  8. DISCONNECT FRONT SUSPENSION NO. 1 LOWER ARM SUB-ASSEMBLY LH

  9. REMOVE STEERING KNUCKLE WITH AXLE HUB

  10. REMOVE FRONT LOWER BALL JOINT ASSEMBLY LH

  11. REMOVE FRONT AXLE HUB SUB-ASSEMBLY LH

Front Axle Hub -- Removal


HINT:
  1. Use the same procedures for the RH side and LH side.
  2. The procedures listed below are the LH side.


1. REMOVE FRONT WHEEL


2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
CAUTION:
Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation.


3. REMOVE FRONT AXLE SHAFT NUT LH


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.Axle.Axle System.Front Axle Hub  Removal
  1. Using SST and a hammer, unstake the staked part of the nut.

    SST
    09930-00010
    NOTICE:
    Loosen the staked part of the nut completely, otherwise the screw of the drive shaft may be damaged.
  1. While applying the brakes, remove the lock axle hub nut.



4. REMOVE FRONT SPEED SENSOR LH


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.Axle.Axle System.Front Axle Hub  Removal
  1. Disconnect the sensor connector.



    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.Axle.Axle System.Front Axle Hub  Removal
  1. Remove the sensor clip (labeled A), bolt (labeled B) and sensor clamp (labeled C).



  1. Remove the sensor clip (labeled D), bolt (labeled E) and sensor clamp (labeled F).


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.Axle.Axle System.Front Axle Hub  Removal



    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.Axle.Axle System.Front Axle Hub  Removal
  1. Remove the bolt and sensor from the knuckle.

    NOTICE:
    Keep the sensor tip and sensor installation hole free from foreign matter.


5. REMOVE FRONT DISC BRAKE CYLINDER ASSEMBLY LH


Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Remove the 2 bolts and cylinder.



6. REMOVE FRONT DISC


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.Axle.Axle System.Front Axle Hub  Removal
  1. Put matchmarks on the disc and axle hub.

  1. Remove the disc.



7. DISCONNECT TIE ROD END SUB-ASSEMBLY LH
  1. Remove the cotter pin and castle nut.



    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.Axle.Axle System.Front Axle Hub  Removal
  1. Using SST, disconnect the tie rod end from the steering knuckle.

    SST
    09628-62011
    NOTICE:
    Do not damage the tie rod end dust cover.


8. DISCONNECT FRONT SUSPENSION NO. 1 LOWER ARM SUB-ASSEMBLY LH


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Remove the bolt and 2 nuts.

  1. Disconnect the lower arm from the ball joint.



9. REMOVE STEERING KNUCKLE WITH AXLE HUB


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Remove the 2 bolts and 2 nuts, and disconnect the shock absorber from the steering knuckle.

    HINT:
    While fixing the nuts in place, loosen and remove the bolts.


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.Axle.Axle System.Front Axle Hub  Removal
  1. Put matchmarks on the drive shaft and the axle hub.

  1. Using a plastic-faced hammer, remove the steering knuckle with axle hub.

    NOTICE:
    Be careful not to damage the boot and speed sensor rotor. Do not excessively push out the drive shaft from the axle assembly.


10. REMOVE FRONT LOWER BALL JOINT ASSEMBLY LH


Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.Axle.Axle System.Front Axle Hub  Removal
  1. Remove the clip and nut.

  1. Using SST, remove the front lower ball joint assembly.

    SST
    09628-62011


11. REMOVE FRONT AXLE HUB SUB-ASSEMBLY LH


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Remove the 4 bolts and axle hub from the steering knuckle.

    NOTICE:
    Do not place the hub and bearing's magnet rotor side so that it is facing downward, and do not allow the magnet rotor side to become damaged or contact foreign matter.
  1. Remove the dust cover from the steering knuckle.