Rear Drive Shaft Assembly Removal

Drive Line. Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
Drive Shaft. Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35

  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

  2. DRAIN DIFFERENTIAL OIL

  3. REMOVE REAR WHEEL

  4. REMOVE TAILPIPE ASSEMBLY

  5. REMOVE NO. 2 EXHAUST PIPE SUB-ASSEMBLY

  6. REMOVE EXHAUST CENTER PIPE ASSEMBLY

  7. REMOVE FRONT EXHAUST PIPE ASSEMBLY

  8. REMOVE PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY

  9. REMOVE REAR AXLE SHAFT NUT

  10. DISCONNECT DIFFERENTIAL CARRIER ASSEMBLY

  11. DISCONNECT REAR SPEED SENSOR LH

  12. REMOVE REAR DRIVE SHAFT ASSEMBLY LH

Rear Drive Shaft Assembly -- Removal


HINT:
  1. Use the same procedures for the RH side and LH side.
  2. The procedures listed below are for the LH side.


1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
CAUTION:
Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation.


2. DRAIN DIFFERENTIAL OIL


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Using a 10 mm socket hexagon wrench, remove the rear differential drain plug and gasket, and drain the oil.

  1. Install a new gasket to the rear differential drain plug.

  1. Using a 10 mm socket hexagon wrench, install the rear differential drain plug and gasket.



3. REMOVE REAR WHEEL


4. REMOVE TAILPIPE ASSEMBLY
  1. for 1AZ-FE:
    (RAV4_ACA30 RM000001XBK002X_01_0001.html)

  1. for 2AZ-FE:
    (RAV4_ACA30 RM000001XBN01AX_01_0003.html)

  1. for 3ZR-FAE:
    (RAV4_ACA30 RM000001XBN01BX_01_0003.html)

  1. for 2GR-FE:
    (RAV4_ACA30 RM00000252S007X_01_0004.html)



5. REMOVE NO. 2 EXHAUST PIPE SUB-ASSEMBLY
  1. for 2GR-FE:
    (RAV4_ACA30 RM00000252S007X_01_0005.html)



6. REMOVE EXHAUST CENTER PIPE ASSEMBLY
  1. for 1AZ-FE:
    (RAV4_ACA30 RM000001XBK002X_01_0002.html)

  1. for 2AZ-FE:
    (RAV4_ACA30 RM000001XBN01AX_01_0004.html)

  1. for 3ZR-FAE:
    (RAV4_ACA30 RM000001XBN01BX_01_0004.html)

  1. for 2GR-FE:
    (RAV4_ACA30 RM00000252S007X_01_0009.html)



7. REMOVE FRONT EXHAUST PIPE ASSEMBLY
  1. for 1AZ-FE:
    (RAV4_ACA30 RM000001XBK002X_01_0003.html)

  1. for 2AZ-FE:
    (RAV4_ACA30 RM000001XBN01AX_01_0005.html)

  1. for 3ZR-FAE:
    (RAV4_ACA30 RM000001XBN01BX_01_0005.html)

  1. for 2GR-FE:
    (RAV4_ACA30 RM00000252S007X_01_0007.html)



8. REMOVE PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Remove the 2 bolts and 2 adjusting washers, and disconnect the propeller with center bearing shaft.

    NOTICE:
    1. During the removal, do not exert excessive force on the universal joint.
    2. When removing, transporting or storing the propeller with center bearing shaft assembly, do not allow the No. 2 joint angle to exceed 20°.


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.Drive Shaft.Drive Shaft System.Rear Drive Shaft Assembly  Removal
  1. Place matchmarks on the differential carrier and propeller shaft.

  1. Remove the 4 nuts and 4 washers, and disconnect the propeller shaft and differential carrier.



    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.Drive Shaft.Drive Shaft System.Rear Drive Shaft Assembly  Removal
  1. Place matchmarks on the transfer and propeller shaft.

  1. Remove the 4 nuts and 4 washers, and disconnect the propeller shaft from the transfer.



9. REMOVE REAR AXLE SHAFT NUT


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.Drive Shaft.Drive Shaft System.Rear Drive Shaft Assembly  Removal
  1. Using SST and hammer, unstake the staked part of the nut.

    SST
    09930-00010
    NOTICE:
    Loosen the staked part of the nut completely, otherwise the screw of the drive shaft may be damaged.
  1. While applying the brake, remove the lock axle hub nut.



10. DISCONNECT DIFFERENTIAL CARRIER ASSEMBLY


Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.Drive Shaft.Drive Shaft System.Rear Drive Shaft Assembly  Removal
  1. Support the rear differential carrier with a transmission jack or equivalent.

  1. Fix the nuts in place and remove the 2 bolts A and bolt B.

    NOTICE:
    Do not loosen the nuts. Loosen the bolts.


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Slowly lower the jack and then tilt the rear differential carrier as shown in the illustration.



    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.Drive Shaft.Drive Shaft System.Rear Drive Shaft Assembly  Removal
  1. With ribs:
    Set the tip of the tire lever to the position on the rear drive shaft inboard joint shown in the illustration. Then, using the ribbed part of the rear differential carrier as a fulcrum, disconnect the left and right rear drive shafts.

    NOTICE:
    Do not scratch the rear drive shaft dust cover.


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Without ribs:
    Set the tip of a wheel nut wrench to the position on the rear drive shaft inboard joint shown in the illustration. Then, using a brass bar as a fulcrum, disconnect the left and right rear drive shafts.

    NOTICE:
    Do not scratch the rear drive shaft dust cover.


11. DISCONNECT REAR SPEED SENSOR LH
(RAV4_ACA30 RM000001XVL007X_02_0004.html)


12. REMOVE REAR DRIVE SHAFT ASSEMBLY LH


Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.Drive Shaft.Drive Shaft System.Rear Drive Shaft Assembly  Removal
  1. Put matchmarks on the drive shaft and the axle hub.

    NOTICE:
    Do not punch the marks.
  1. Using a plastic-faced hammer, separate the drive shaft from the axle hub.

    NOTICE:
    Be careful not to damage the boot and speed sensor rotor. Do not excessively push out the drive shaft from the axle.